Best 3D Wound Core Winding Machine for Transformers - High-Efficiency Equipment from China Suppliers & Factory Manufacturer, Service

Introducing our advanced 3D Wound Core Winding Machine, designed specifically for the transformer and inductor manufacturing industry. This professional-grade industrial equipment, made in China, features automatic tension control and precise positioning to accommodate various specifications of 3D wound cores. With a remarkable winding precision of ±0.01mm and a 30% efficiency boost compared to traditional machines, it ensures uniform coil arrangement and stable operational performance. Constructed from high-strength steel, this machine guarantees a long service life and minimal maintenance requirements. As a leading supplier, we offer a solution that streamlines production workflows, minimizes manual errors, and enables factories to reduce costs while enhancing product quality. Perfect for high-demand power equipment manufacturing, our 3D Wound Core Winding Machine is an essential asset for any competitive factory in today’s market

Product Description

Product Specification

CodeSHRX-1
Suitable Transformer Capacity30~1250kVA
Winding MethodHorizontal Type
Up and Down Distance200MM
Front and Back Max Distance250MM
Drive Gear Revolving Speed0-300r/min
Control SystemPLC, Touch Screen
CodeSHRX-2
Suitable Transformer Capacity30-630KVA
Winding MethodHorizontal Type
Front and Back Max Distance500MM
Drive Gear Revolving Speed0-300r/min
Control SystemTouch Screen

Advantages

1 Ultra-High Winding Precision

Boasts ±0.01mm winding accuracy, ensuring uniform coil arrangement. It effectively reduces core loss of transformers/inductors and improves the qualification rate of finished products.

2 High Production Efficiency

30% more efficient than traditional winding machines. Equipped with automatic feeding and tension control, it minimizes manual intervention and shortens production cycles.

3 Strong Specification Adaptability

Flexibly accommodates 3D wound cores of different sizes (range customizable). No need for frequent mold replacement, suitable for multi-variety and small-batch production needs.

4 Stable & Durable Operation

Constructed with high-strength steel, it resists vibration and wear during long-term use. The intelligent fault alarm function reduces downtime and lowers maintenance costs.

5 User-Friendly Operation

Comes with a touch-screen control interface and pre-set process parameters. New operators can master it quickly, reducing training costs for enterprises.

Product Display

3D Wound Core Winding Machine Display 1
3D Wound Core Winding Machine Display 2
3D Wound Core Winding Machine Display 3

Application

1. Distribution Transformers (Primary Application)

Widely used in the production of medium and low-voltage distribution transformers. It precisely winds copper/aluminum wires on 3D wound cores, matching the core's special annular structure to reduce magnetic flux loss.

2. Industrial Inductors

Applied to manufacturing various industrial inductors, including filter inductors, rectifier inductors, and reactor inductors. The machine's adjustable tension control ensures tight and uniform wire winding.

3. New Energy Power Equipment

Adapted to the production of power components in new energy fields, such as photovoltaic (PV) inverters, energy storage transformers, and electric vehicle (EV) on-board transformers.

4. Special Power Equipment

Used in manufacturing special power equipment for scenarios like high-speed railways, ships, and aerospace, meeting strict environmental adaptability requirements.

Frequently Asked Questions

QWhat transformer capacities are compatible with the SHRX series winding machines?
The SHRX-1 model supports transformers with a capacity range of 30~1250kVA, while the SHRX-2 model is suitable for 30–630KVA. Both models use a horizontal winding method.
QWhat is the winding accuracy of the SHRX 3D wound core winding machine?
The machine achieves a winding accuracy of ±0.01mm, ensuring highly uniform coil arrangement and significantly improving the qualification rate of finished products.
QHow does the machine improve production efficiency?
The SHRX series is approximately 30% more efficient than traditional winding machines due to automatic feeding and tension control systems that minimize manual intervention.
QCan the machine handle different sizes of 3D wound cores?
Yes. It can flexibly accommodate 3D wound cores of various sizes without the need for frequent mold replacement, making it ideal for multi-variety production.
QIs the SHRX winding machine easy to operate and maintain?
Yes. It features a touch-screen control interface with pre-set parameters and an intelligent fault alarm system to reduce downtime and maintenance costs.
QWhich industries typically use this winding machine?
It is widely used for distribution transformers, industrial inductors, new energy equipment (PV/EV), and special power equipment for aerospace and railways.

Related Products