Integrated rigid base design for headstock and tailstock, load capacity from 1,000 kg to over 25 tons. Stable support for large-diameter (≤3,500 mm) high-voltage pancake or low-voltage layer coils, avoiding radial runout.

Covers winding needs from 10 kV to 500 kV. Compatible with round wires (0.3-3 mm), flat wires (≤3×12 mm), and transposed conductors with modular tension control (5–5,000 N).

Servo motor and ball screw drive achieve 0.01 mm precision. PLC-controlled turn counter ensure accurate counts (error ≤±1 turn), reducing eddy current loss and voltage ratio deviations.

HMI + PLC system stores 30+ process parameter sets. Integration with pay-off stands and insulation machines increases production efficiency by more than 5 times compared to manual work.

Perfect for layer and pancake winding. Supports 2–4 wire parallel processes with independent tension control, solving spacer slipping issues common in vertical machines.

Hard-tooth surface gear system (noise ≤70 dB). Real-time fault detection for tension deviation, wire breakage, and overload reduces rejection rates to below 0.5%.