China Industrial-Grade 3D Roll Core Winding Equipment - High-Efficiency Automatic Machine from Trusted Suppliers & Factory

This advanced automatic 3D roll core winding machine, manufactured in China, is a leading solution for high-precision coiling of 3D laminated cores, ideal for dry-type transformers. Engineered with state-of-the-art precision servo drive and intelligent control, it offers full automation for layer-by-layer winding, complete with real-time tension adjustment for uniform layer arrangement and tight cores, As a top product from reliable suppliers, it supports various core sizes and wire types, including enameled copper and aluminum wire. This innovative machine reduces waste by over 20% and increases efficiency by 40% compared to semi-automatic models. With integrated error detection features — such as overload and deviation monitoring — as well as an emergency stop function, it ensures stable operation and consistent quality, making it perfect for industrial mass production in any factory setting

Product Description

Product Specification

Code SHJR-1200
Maximum core outer diameter 300MM
Maximum gyration diameter Add clamping roller R600MM
No clamping roller R800MM
Core winding speed 0–60 r/min
Total Power 7.5 KW
Speed adjusting way Frequency conversion stepless speed adjust
Control system PLC, Touch screen

Key Advantages

🎯
High Winding Precision Adopts precision servo drive + real-time tension adjustment, ensuring uniform wire arrangement, tight core formation, and no loose layers or wire breakage.
🔧
Strong Adaptability Compatible with multiple 3D core sizes (small to industrial large specs) and wire types (enameled copper/aluminum wire), fitting diverse production needs.
Efficient & Cost-Saving Full automation replaces manual work, boosting efficiency by 40% vs semi-auto models; cuts material waste by over 20% via accurate control.
🛡️
Stable & Safe Operation Equipped with overload, wire deviation, and core misalignment detection plus emergency stop, avoiding equipment damage.
🏭
Durable Industrial Design Dust-proof structure supports long-term continuous mass production, reducing maintenance frequency for high-demand scenarios.

Product Display

Industrial-Grade 3D Roll Core Automatic Winding Equipment 2
Automatic three-dimensional wound core winding machine
Industrial-Grade 3D Roll Core Automatic Winding Equipment 3

Industrial Applications

⚡ 1. Dry-Type Transformers

Core equipment for winding 3D roll cores, enhancing efficiency and reducing energy loss through precise tightness and uniformity.

🔌 2. Power Inductors

Used for high-power inductors in new energy systems, adapting to various wire thicknesses for stable inductance accuracy.

🚆 3. Special Transformers

Ideal for traction and rectifier transformers in rail transit and industrial electrolysis, meeting strict high-voltage requirements.

🌱 4. New Energy Equipment

Supports mass production for photovoltaic inverters and wind power converters, matching large-scale industrial demand.

Frequently Asked Questions

Q What is the maximum core outer diameter supported?
The SHJR-1200 supports a maximum core outer diameter of 300MM, suitable for a wide range of 3D roll core sizes from small to large specifications.
Q What wire materials are compatible?
The machine is compatible with both enameled copper wire and enameled aluminum wire, meeting diverse production requirements.
Q How is winding precision ensured?
It adopts a precision servo drive system with real-time tension adjustment. It also features wire deviation and core misalignment detection.
Q What control system does the machine use?
The SHJR-1200 is equipped with a PLC control system and a touch screen interface for intuitive and user-friendly operation.
Q How much does it improve production efficiency?
Full automation boosts efficiency by approximately 40% compared to semi-automatic models and reduces material waste by over 20%.
Q Is it suitable for long-term industrial use?
Yes. Its dust-proof industrial design supports long-term continuous mass production with reduced maintenance frequency.

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