Best Industrial-Grade 3D Roll Core Winding Equipment - China Suppliers & Factory for Precision Coiling Solutions Manufacturer, Factories

Introducing our advanced automatic 3D roll core winding machine, a top choice among China suppliers and factories for precision engineering. Designed for the high-accuracy coiling of 3D laminated cores, particularly for dry-type transformers, this machine features a sophisticated servo drive and intelligent control system. It delivers full-auto layer-by-layer winding with real-time tension adjustment, ensuring that cores are tightly wound and uniformly arranged, This versatile machine accommodates various core sizes and wire types, including enameled copper and aluminum wires, making it an ideal solution for diverse production needs. By cutting waste by over 20% and increasing efficiency by 40% compared to semi-automatic models, it enhances productivity significantly. Equipped with error detection capabilities for overloads and deviations, as well as an emergency stop function, it ensures stable operation and consistent quality—essential for industrial mass production. Partner with us to elevate your production process with our reliable winding machine

Product Description

Product Specification

Code SHJR-1200
Maximum core outer diameter 300MM
Maximum gyration diameter Add clamping roller R600MM
No clamping roller R800MM
Core winding speed 0-60r/min
Total Power 7.5KW
Speed adjusting way Frequency conversion stepless speed adjust
Control system PLC, Touch screen

Product Advantages

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1. High Winding Precision Adopts precision servo drive + real-time tension adjustment, ensuring uniform wire arrangement, tight core formation, and no loose layers.
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2. Strong Adaptability Compatible with multiple 3D core sizes and wire types (enameled copper/aluminum), fitting diverse transformer production needs.
3. Efficient & Cost-Saving Full automation boosting efficiency by 40% vs semi-auto models; cuts material waste by over 20%.
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4. Stable & Safe Operation Equipped with overload, wire deviation, and core misalignment detection + emergency stop for consistent core quality.
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5. Durable Industrial Design Dust-proof structure supports long-term continuous mass production, reducing maintenance frequency for high-demand scenarios.

Product Display

Automatic Winding Equipment
3D Core Winding Machine
Industrial Winding System

Application Areas

🔹1. Dry-Type Transformer Manufacturing

The core equipment for winding 3D roll cores, enhancing efficiency and reducing energy loss in dry-type transformers.

🔌2. Power Inductor Production

Used for coiling 3D roll cores in high-power inductors, guaranteeing inductance accuracy and stable grid operation.

🚆3. Special Transformer Field

Applied to traction transformers (rail transit) and industrial rectifier transformers requiring high voltage stability.

🌱4. New Energy Manufacturing

Suitable for 3D roll core winding in photovoltaic inverters and wind power converters for mass production.

Frequently Asked Questions

QWhat is the maximum core outer diameter supported?
AThe SHJR-1200 supports a maximum core outer diameter of 300MM, and a maximum gyration diameter of R600MM (with clamping roller) or R800MM (without clamping roller).
QWhat wire materials are compatible?
AThe machine is compatible with multiple wire types, including enameled copper wire and enameled aluminum wire, accommodating both thin and thick specifications.
QHow is winding precision ensured?
AIt uses a precision servo drive system combined with real-time tension adjustment. The PLC and touch screen control system further guarantees repeatable accuracy.
QWhat safety features are included?
AIt is equipped with overload protection, wire deviation detection, core misalignment detection, and an emergency stop function to protect equipment and operators.
QWhich industries use this machine?
ACommon applications include dry-type transformer manufacturing, power inductor production, traction transformers, and new energy equipment like photovoltaic inverters.
QHow does automation improve efficiency?
AFull automation boosts production efficiency by approximately 40% compared to semi-automatic models and reduces material waste by over 20%.

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