China 3D Wound Core Winding Machine for Transformer Manufacturing Manufacturers, Factory

Our 3D Wound Core Winding Machine is a professional industrial equipment tailored for transformer and inductor manufacturing. It features automatic tension control and precise positioning, adapting to 3D wound cores of various specifications. With ±0.01mm winding precision and 30% higher efficiency than traditional machines, it ensures uniform coil arrangement and stable operation. Made of high-strength steel, it boasts long service life and low maintenance needs. This machine streamlines production workflows, reduces manual errors, and helps enterprises cut costs while improving product quality, ideal for high-demand power equipment manufacturing scenarios.

Product Description

Product Specification

Model: SHRX-1
Suitable transformer capacity30~1250kVA
Winding methodHorizontal type
Up and down distance200MM
Front and back max distance250MM
Drive gear revolving speed0-300r/min
Control systemPLC, Touch screen
Model: SHRX-2
Suitable transformer capacity30-630KVA
Winding methodHorizontal type
Front and back max distance500MM
Drive gear revolving speed0-300r/min
Control systemTouch screen

Key Advantages

Ultra-High Winding Precision

Boasts ±0.01mm winding accuracy, ensuring uniform coil arrangement. It effectively reduces core loss of transformers/inductors and improves the qualification rate of finished products.

High Production Efficiency

30% more efficient than traditional winding machines. Equipped with automatic feeding and tension control, it minimizes manual intervention and shortens production cycles.

Strong Specification Adaptability

Flexibly accommodates 3D wound cores of different sizes (range customizable). No need for frequent mold replacement, suitable for multi-variety and small-batch production needs.

Stable & Durable Operation

Constructed with high-strength steel, it resists vibration and wear during long-term use. The intelligent fault alarm function reduces downtime and lowers maintenance costs.

User-Friendly Operation

Comes with a touch-screen control interface and pre-set process parameters. New operators can master it quickly, reducing training costs for enterprises.

Product Display

Industrial Applications

1. Distribution Transformers

Widely used in medium and low-voltage distribution transformers. It precisely winds copper/aluminum wires on 3D wound cores, matching special annular structures to reduce magnetic flux loss and meet IE2/IE3 energy efficiency standards.

2. Industrial Inductors

Applied to manufacturing filter, rectifier, and reactor inductors. Adjustable tension control ensures tight and uniform wire winding, critical for stable inductance in power supply and frequency conversion systems.

3. New Energy Power Equipment

Adapted for PV inverters, energy storage transformers, and EV on-board transformers. It handles small-size, high-precision 3D wound cores, supporting miniaturization and high reliability.

4. Special Power Equipment

Used in high-speed railways, ships, and aerospace manufacturing. Customizable winding processes for non-standard cores meet strict vibration and high-temperature resistance requirements.

Frequently Asked Questions

What is the winding precision of this machine?
The machine boasts an ultra-high winding accuracy of ±0.01mm, ensuring uniform coil arrangement and reduced core loss.
What transformer capacities are compatible with the SHRX series?
The SHRX-1 supports capacities from 30 to 1250kVA, while the SHRX-2 is designed for the 30-630kVA range.
Can the machine handle different core sizes?
Yes, the machine offers strong specification adaptability and can accommodate 3D wound cores of various sizes with customizable ranges.
What type of control system does the equipment use?
The equipment is equipped with a user-friendly PLC and touch-screen control interface for precise operation and easy parameter setting.
Is this winding machine suitable for new energy industries?
Absolutely. It is widely used for producing components in PV inverters, energy storage systems, and electric vehicle (EV) transformers.
How does this machine improve production efficiency?
It is approximately 30% more efficient than traditional machines thanks to features like automatic feeding, tension control, and reduced manual intervention.

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