Best Industrial-Grade 3D Roll Core Automatic Winding Equipment Manufacturers, Products

This professional automatic 3D roll core winding machine integrates precision servo drive and intelligent control, designed for high-accuracy coiling of 3D laminated cores (dry-type transformer key parts). It enables full-auto layer-by-layer winding with real-time tension adjustment, ensuring uniform arrangement and tight cores.

Compatible with multiple core sizes and wire types (enameled copper/aluminum wire), it cuts waste by over 20% and boosts efficiency by 40% vs semi-auto models. With error detection (overload, deviation) and emergency stop, it guarantees stable operation and consistent quality, fitting industrial mass production.

Product Description

Product Specification

Code SHJR-1200
Maximum core outer diameter 300MM
Maximum gyration diameter Add clamping roller R600MM
No clamping roller R800MM
Core winding speed 0-60r/min
Total Power 7.5KW
Speed adjusting way Frequency conversion stepless speed adjust
Control system PLC, Touch screen

Key Advantages

1. High Winding Precision: Adopts precision servo drive + real-time tension adjustment, ensuring uniform wire arrangement, tight core formation, and no loose layers/wire breakage, meeting 3D roll core’s strict dimensional requirements.
2. Strong Adaptability: Compatible with multiple 3D core sizes (small to industrial large specs) and wire types (enameled copper/aluminum wire), fitting diverse transformer production needs.
3. Efficient & Cost-Saving: Full automation replaces manual work, boosting efficiency by 40% vs semi-auto models; cuts material waste by over 20% via accurate control.
4. Stable & Safe Operation: Equipped with overload, wire deviation, and core misalignment detection + emergency stop, avoiding equipment damage and ensuring consistent core quality.
5. Durable Industrial Design: Dust-proof structure supports long-term continuous mass production, reducing maintenance frequency and suiting power equipment manufacturing’s high-demand scenarios.

Product Display

Industrial-Grade 3D Roll Core Automatic Winding Equipment 2
Automatic three-dimensional wound core winding machine
Industrial-Grade 3D Roll Core Automatic Winding Equipment 3

Industrial Applications

1. Dry-Type Transformer Manufacturing

The core equipment for winding 3D roll cores. Its precise winding ensures tightness and uniformity, enhancing transformer efficiency and reducing energy loss.

2. Power Inductor Production

Used for coiling 3D roll cores in high-power inductors. It adapts to thin/thick wires, guaranteeing inductance accuracy and stable operation.

3. Special Transformer Field

Applied to winding 3D cores for traction and rectifier transformers. Stable performance meets strict requirements of high voltage and high frequency conditions.

4. New Energy Equipment

Suitable for photovoltaic inverters and wind power converters. Supports mass production to match the large-scale demand of the new energy industry.

Frequently Asked Questions
Q1: What is the maximum core diameter the SHJR-1200 can handle? A: The machine is designed to process cores with a maximum outer diameter of 300MM.
Q2: How does the system control the winding speed? A: It uses a frequency conversion stepless speed adjustment system, allowing for a range of 0-60r/min.
Q3: Is the equipment compatible with different wire types? A: Yes, it is compatible with various wire types including enameled copper and aluminum wires.
Q4: What are the main components of the control system? A: The machine is equipped with a high-performance PLC and an intuitive touch screen interface for precise operation.
Q5: How does this machine improve production efficiency? A: By using full automation instead of manual winding, it can boost efficiency by up to 40% and reduce material waste by over 20%.
Q6: What safety features are included in the design? A: It includes overload protection, wire deviation detection, core misalignment sensors, and an emergency stop function.

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