China Double-layer Foil Winding Machine Supplier - Efficient Factory Solution for Transformers and Power Equipment

The Double-layer Foil Winding Machine is a cutting-edge solution designed for synchronous double-layer foil coil winding, making it perfect for medium and low-voltage transformers, reactors, and power equipment. This machine, manufactured by leading China suppliers, offers advanced features like dual-path precise tension control, ensuring uniform layer distribution and automatic feeding for superior quality coils, Ideal for processing various metal foils, our winding machine significantly boosts operational efficiency, stabilizes production, and minimizes manual labor. As a trusted factory in the power and new energy sectors, we are committed to enhancing production efficiency and consistency, which are essential for meeting high manufacturing standards. Choose our Double-layer Foil Winding Machine to elevate your production capabilities

Product Description

Product Drawing

Product Drawing

Product Specification

Code SH-600 SH-800 SH-1100 SH-1400
Coil outer diameter 150-750mm 150-850mm 200-1000mm 200-1000mm
Foil width 100-600mm 150-800mm 200-1100mm 300-1400mm
Foil layers Single or double
Foil thickness Cu: 0.3–2.5mm | Al: 0.5–3.0mm
Winding speed 0-30r/min 0-30r/min 0-20r/min 0-20r/min
Max tension of foil 6000N 8000N 10000N 14000N
Welding speed 0–0.5 m/min
Correction precision ±0.5mm
Welding method TIG or cold pressure welding

Key Advantages

  • 1
    Synchronous Double-layer Winding: Realizes simultaneous double-layer coil winding, reducing production steps and improving efficiency.
  • 2
    Dual-path Precision Control: Independent tension control for two foil paths, ensuring uniform layer distribution and coil accuracy.
  • 3
    High Production Efficiency: Automatic feeding & winding, cutting manual intervention, shortening the whole production cycle.
  • 4
    Wide Material Adaptability: Compatible with various metal foils (copper, aluminum) of different thicknesses for diverse needs.
  • 5
    Stable & Reliable Performance: Rigid structure and advanced control system, ensuring long-term stable operation and low failure rate.

Product Display

Double-layer Foil Winding Machine 1
Double-layer Foil Winding Machine 2
Double-layer Foil Winding Machine 3

Industrial Applications

  • 1
    Transformer Manufacturing: Core equipment for winding double-layer foil coils in medium/high-voltage power transformers.
  • 2
    Reactor Production: Applied to wind double-layer foil coils for shunt reactors and filter reactors.
  • 3
    New Energy Systems: Suitable for coil manufacturing in new energy inverters and energy storage converters.
  • 4
    High-Power Equipment: Used in industrial frequency converters and high-power welding power sources.
  • 5
    Railway Electrical: Applied to winding coils for railway traction transformers and power supply devices.

Frequently Asked Questions

Q What foil materials are compatible with the SH series machine?
The SH series supports both copper (Cu) and aluminum (Al) foils. Copper foil thickness ranges from 0.3–2.5mm, while aluminum foil thickness ranges from 0.5–3.0mm, suitable for diverse transformer and reactor applications.
Q What are the differences between the SH-600 and SH-1400 models?
The primary differences are foil width capacity and maximum tension. The SH-600 handles up to 600mm width with 6,000N tension, while the SH-1400 supports up to 1,400mm width and 14,000N tension.
Q Does the machine support both single and double-layer winding?
Yes. All SH series models support both single-layer and synchronous double-layer foil winding, which significantly improves production efficiency and ensures coil consistency.
Q What welding methods are available for the foil connections?
The series supports two major welding methods: TIG (Tungsten Inert Gas) welding and cold pressure welding, both operating at a precise speed of 0–0.5 m/min.
Q How precise is the edge correction system?
The SH series features an automatic edge correction system with a high precision of ±0.5mm, ensuring accurate alignment of foil layers for superior coil quality.
Q Which industries benefit most from this winding machine?
It is ideal for high-voltage transformer manufacturing, large-capacity reactor production, new energy conversion systems, and railway electrical infrastructure.

Related Products