China Low-Voltage Tension Pay-Off Stand for Transformer Coils - Quality Suppliers & Factory Solutions

Introducing our Low-Voltage Tension Pay-Off Stand, an essential auxiliary device for low-voltage electrical winding manufacturing. Designed for precision, this stand offers adjustable tension control from 5 to 500N, making it perfect for small-cross-section wires ranging from 0.1 to 10mm in diameter, whether enameled or insulated. By ensuring optimal tension, it effectively prevents loose winding and insulation damage, Equipped with stepless speed regulation (0.2 to 5m/min) and the capability to synchronize with winding machines, our Low-Voltage Tension Pay-Off Stand guarantees a neat wire arrangement. This product is ideal for low-voltage transformer coils, motor windings, and household appliance coils, enhancing efficiency while maintaining high winding quality to meet all low-voltage electrical production standards, As a leading supplier in China, our factory is committed to delivering high-quality solutions tailored to the needs of the electrical manufacturing industry. Upgrade your production process with our reliable Low-Voltage Tension Pay-Off Stand and experience the difference in your winding applications

Product Description

Product Specification

CodeSHZL-4
Max Load Capacity200 kg
Tray Height≤ 400 MM
Tray Diameter≤ 600 MM
Tension Control Range5 N – 500 N (adjustable in 1 N increments)
Tension Accuracy±1% of set value (closed-loop control)
Wire Adaptation – RoundDiameter: 0.1 mm – 10 mm (copper/aluminum/insulated)
Wire Adaptation – FlatCross-section: 1 mm×3 mm – 5 mm×15 mm
Pay-Off Speed0.2 m/min – 5 m/min (stepless, synced)
Speed Stability±0.2 m/min

Key Advantages

  • 1
    Precise Micro-Tension Control

    Accurate tension from 5–500 N (±1%) prevents conductor thinning and insulation damage, ensuring perfect low-voltage winding electrical performance.

  • 2
    Flexible Scenarios & Strong Compatibility

    Handles round, flat, and bundled wires. Supports over 50 pre-set process parameters for high-efficiency multi-batch production switching.

  • 3
    Advanced Automation & Reduced Labor

    Supports PLC/RS485 linkage with winding machines to synchronize payout speed (0.2–5 m/min) and offers wireless remote control capabilities.

  • 4
    Safety Measures & Low Scrap Rates

    Features abnormal tension alarms, wire break detection, and polyurethane guide wheels to prevent scratches and unqualified windings.

  • 5
    Compact Design & Easy Deployment

    Vertical footprint ≤1.5 m², light weight (300–800 kg), and low noise (≤60 dB) make it suitable for flexible workshop deployment without special foundations.

Product Display

Pay-off machine details
Industrial wire equipment

Applications

Low-Voltage Distribution Transformers

Controls 5–300 N tension for 0.5–5 mm wires. Synchronizes with layer winding machines for tight, even coils, preventing breakdown.

Low-Voltage Control Transformers

Industrial control use (e.g., 220V/36V). Manages low tension (5–50 N) to protect thin wires (0.1–1 mm) from damage.

Low-Voltage Isolation Transformers

Ideal for medical/PV use. Polyurethane wheels protect thin insulation layers. Balances tension for parallel wires.

Dry-Type Transformers (Epoxy-Cast)

Ensures wire spacing error ≤0.1 mm to avoid casting bubbles. Guarantees coil consistency for mass production.

Frequently Asked Questions

Q:What types of wire can the SHZL-4 handle?
The SHZL-4 is compatible with round enameled copper/aluminum wires (0.1–10 mm diameter) and flat insulated wires (1x3 mm to 5x15 mm).
Q:How accurate is the tension control?
The system achieves ±1% accuracy via closed-loop sensor control, ensuring consistent quality for sensitive low-voltage coils.
Q:Can it be integrated with existing winding machines?
Yes, it supports PLC linkage through RS485 communication for seamless synchronization with various winding and cutting machines.
Q:What safety features are included?
It includes abnormal tension alarms, automatic shutdown for deviation >3%, wire break detection, and wire jam protection.
Q:How much space is required for installation?
It has a compact vertical design requiring ≤1.5 m² and no heavy foundation, allowing flexible deployment.
Q:How does it improve multi-batch production?
Operators can store and select from over 50 pre-set process profiles, reducing recalibration time between different wire types.

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