China Vertical Winding Machine for Transformer Coil Manufacturing - Reliable Suppliers & Factory Equipment

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China Vertical Winding Machine for Transformer Coil Manufacturing - Reliable Suppliers & Factory Equipment

Introducing our advanced transformer coil manufacturing equipment, specifically designed for efficiency and precision. As a leading supplier in China, our factory utilizes cutting-edge vertical winding technology paired with high-precision servo control. This innovative machine features automatic tension adjustment to ensure uniform winding, consistent coil shape, and exceptional dimensional accuracy. Compatible with both copper and aluminum foil and wire materials, it is suitable for power, distribution, and high-frequency transformer coils. The integrated design of our equipment not only simplifies operations but also reduces labor intensity, significantly enhancing production efficiency. Invest in our essential equipment to optimize your transformer coil production line and guarantee stable product quality

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Product Description

Product Specification

Technical Parameters
Max. Winding Diameter	200–1200mm (Customizable)
Winding Speed	5–30 r/min (Stepless Adjustable)
Positioning Precision	±0.05mm
Adaptable Material
Foil	Copper Foil, Aluminum Foil (Thickness: 0.1–2.0mm)
Wire	Copper Wire, Aluminum Wire (Diameter: 0.5–5.0mm)
Power Supply	380V/220V 50/60Hz (Optional)
Power Consumption	≤5kW
Machine Dimension	2200×1500×2800mm (Approx.)
Net Weight	1800kg (Approx.)
Control Mode	Automatic/Manual Switchable
Performance Features
Adopts vertical winding structure, ensuring high perpendicularity and compactness of transformer coils.
Equipped with high-precision servo control + PLC system, realizing accurate winding position control and stable operation.
Integrated automatic tension control system, preventing material deformation and ensuring uniform winding tightness.
Supports automatic wire arranging and end fixing, reducing manual intervention and improving production efficiency by 40%+.
Compatible with multiple coil specifications, with flexible parameter adjustment to meet diverse production needs.
Structural Configuration
Main Body	High-strength steel frame, treated with anti-rust coating for long service life.
Control System	PLC Controller + 10-inch Touch Screen HMI
Driving System	AC Servo Motor (Brand Optional: Siemens / Yaskawa)
Tension System	Automatic Tension Controller
Wire Arranging Mechanism	Precision Ball Screw Wire Arranger
Applicable Scope
Transformer Type	Power Transformer (10kV–220kV), Distribution Transformer (10kV and below), High-Frequency Transformer
Coil Type	Foil Winding Coil, Wire Winding Coil
Applicable Material	Copper Foil, Aluminum Foil, Enamelled Copper Wire, Enamelled Aluminum Wire

Advantages

🏗️ Superior Structural Performance

Adopts vertical winding structure, ensuring high perpendicularity and compactness of coils. Effectively avoids coil deformation caused by horizontal winding, enhancing the insulation and current-carrying stability of transformers.

🎯 High Precision & Stable Quality

Equipped with high-precision servo control + automatic tension system, achieving ±0.05mm positioning accuracy. Ensures uniform winding tightness and consistent coil dimensions, reducing material waste and improving product qualification rate.

⚡ High Efficiency & Labor Saving

Integrates automatic wire arranging, tension adjustment and end fixing functions. Reduces manual intervention by 60%+, shortens production cycle by 40%+ compared to traditional equipment, significantly boosting production efficiency.

🔄 Strong Adaptability

Compatible with copper/aluminum foil, enamelled wire and other materials, adapting to power, distribution and high-frequency transformer coils. Flexible parameter adjustment supports quick switching between different coil specifications.

🖥️ Easy Operation & Maintenance

Adopts HMI touch screen with intuitive interface, enabling one-key parameter setting and operation. Modular design simplifies maintenance, reducing downtime and lowering post-use costs.

Product Display

Vertical Transformer Coil Winding Machine

Vertical Transformer Coil Winding Machine Detail

Application

1. Core Application Positioning

As a core equipment for transformer coil manufacturing, the vertical winding machine is mainly used for the winding processing of coil conductors (foil/wire). Its vertical structure ensures the perpendicularity and compactness of coils, perfectly matching the production requirements of high-performance transformers, and is widely applied in power, distribution and high-frequency transformer production lines.

2. Application in Different Types of Transformer Coils

2.1 Power Transformer Coils

Suitable for winding high-voltage, large-capacity power transformer coils (10kV–220kV). The vertical winding structure ensures uniform stress on the coil, avoiding deformation caused by gravity, and effectively improving the insulation performance and current-carrying stability of the coil.
Cooperates with insulation paper winding mechanism to realize integrated winding of conductor and insulation layer, meeting the strict quality requirements of power transformers for coil compactness and dielectric strength.

2.2 Distribution Transformer Coils

Applied in the mass production of medium and low voltage distribution transformer coils (10kV and below). It supports quick switching between different coil specifications, with high winding efficiency, adapting to the characteristics of multiple varieties and batch production of distribution transformers.
The automatic wire arranging and tension control functions ensure consistent coil dimensions, reducing the difficulty of subsequent assembly and improving the overall production efficiency of distribution transformers.

2.3 High-Frequency Transformer Coils

Used for winding fine coils of high-frequency transformers (such as switching power supply transformers). With high-precision positioning (±0.05mm), it ensures the uniformity of coil turns, reduces distributed capacitance and inductance loss, and guarantees high-frequency signal transmission efficiency.
Adapts to thin foil (thickness ≤0.1mm) and fine wire (diameter ≤0.5mm) materials, meeting the miniaturization and high-precision requirements of high-frequency transformer coils.

3. Key Application Links in Production

Conductor Winding: Realizes high-precision winding of copper/aluminum foil and enamelled wire, forming the main body of the transformer coil.
Insulation Matching: Cooperates with automatic insulation material feeding to complete integrated winding of conductor and insulation layer, ensuring coil insulation performance.
Coil Shaping Auxiliary: The vertical winding process ensures the coil's verticality and roundness, laying a foundation for subsequent processes such as drying and impregnation.

Frequently Asked Questions

Q What is the maximum winding diameter supported by this vertical transformer coil winding machine?

The machine supports a maximum winding diameter range of 200–1200mm, and can be customized beyond this range according to specific production requirements. This makes it suitable for a wide variety of transformer coil sizes from small distribution units to large power transformers.

Q What types of conductor materials are compatible with this winding machine?

The machine is compatible with copper foil (0.1–2.0mm thickness), aluminum foil (0.1–2.0mm thickness), enamelled copper wire (0.5–5.0mm diameter), and enamelled aluminum wire (0.5–5.0mm diameter). This broad material compatibility makes it suitable for both foil winding and wire winding coil production.

Q What level of positioning precision does the machine achieve, and how is it maintained?

The machine achieves a positioning precision of ±0.05mm. This is maintained through a high-precision servo control system combined with a PLC controller and an automatic tension control system. The precision ball screw wire arranger further ensures consistent and accurate winding layer by layer.

Q Can the machine handle both power transformer and high-frequency transformer coil production?

Yes. The machine is designed to handle power transformer coils (10kV–220kV), distribution transformer coils (10kV and below), and high-frequency transformer coils. For high-frequency applications, the high-precision positioning ensures coil turn uniformity, reducing distributed capacitance and inductance loss.

Q What are the power supply requirements, and is the machine suitable for international use?

The machine supports both 380V and 220V power supply at 50/60Hz (optional), making it adaptable for international use across different countries and regions. Power consumption is kept at ≤5kW for energy-efficient operation.

Q How does the vertical winding structure improve coil quality compared to horizontal winding?

The vertical winding structure ensures that coils maintain high perpendicularity and compactness throughout the winding process. Unlike horizontal winding, gravity acts uniformly on the coil, preventing deformation and uneven stress distribution. This results in better insulation performance, improved current-carrying stability, and higher overall coil quality for transformers.

Product Detail

China Vertical Winding Machine for Transformer Coil Manufacturing - Reliable Suppliers & Factory Equipment

Product Description

Product Specification

Advantages

Product Display