Custom Industrial-Grade 3D Roll Core Winding Equipment - China Suppliers & Factory for High-Accuracy Coiling Solutions Manufacturer, Manufacturers

Introducing our advanced professional automatic 3D roll core winding machine, a vital solution for manufacturers in need of high-precision coiling for 3D laminated cores, particularly essential components in dry-type transformers. This machine, engineered by leading China suppliers, features a precision servo drive and intelligent control system that allows for fully automated layer-by-layer winding with real-time tension adjustment, ensuring that your cores are evenly arranged and tightly wound, Our winding machine accommodates various core sizes and wire types, including enameled copper and aluminum wire, effectively reducing waste by over 20% and increasing efficiency by 40% compared to semi-automatic models. Equipped with comprehensive error detection mechanisms for overload and deviation, as well as an emergency stop feature, this machine guarantees stable operation and consistent product quality, making it ideal for industrial mass production in any factory setting. Elevate your production capabilities with our cutting-edge technology today!

Product Description

Product Specification

Code SHJR-1200
Maximum core outer diameter 300MM
Maximum gyration diameter (with roller) R600MM
Maximum gyration diameter (no roller) R800MM
Core winding speed 0–60 r/min
Total Power 7.5 KW
Speed adjusting way Frequency conversion stepless speed adjust
Control system PLC, Touch screen

Core Advantages

🎯

High Winding Precision

Adopts precision servo drive + real-time tension adjustment, ensuring uniform wire arrangement and tight core formation.

🔧

Strong Adaptability

Compatible with multiple 3D core sizes and wire types (copper/aluminum), fitting diverse transformer needs.

Efficient & Cost-Saving

Full automation boosting efficiency by 40% vs semi-auto models; cuts material waste by over 20%.

🛡️

Stable & Safe Operation

Equipped with overload, wire deviation, and core misalignment detection plus emergency stop functions.

🏭

Durable Industrial Design

Dust-proof structure supports long-term continuous mass production, reducing maintenance frequency.

Product Display

Industrial-Grade 3D Roll Core Automatic Winding Equipment
Automatic three-dimensional wound core winding machine
Industrial-Grade 3D Roll Core Automatic Winding Equipment Close-up

Industrial Applications

🏗️

Dry-Type Transformer

Core equipment for winding 3D roll cores to enhance efficiency and reduce energy loss.

⚙️

Power Inductor Production

Used for high-power inductors in new energy grids, ensuring inductance accuracy.

🚆

Special Transformers

Applied to traction transformers for rail transit and industrial rectifier transformers.

🌱

New Energy Equipment

Suitable for photovoltaic inverters and wind power converters mass production.

Frequently Asked Questions

Q What is the maximum core outer diameter supported?
The SHJR-1200 supports a maximum core outer diameter of 300MM, suitable for a wide range of 3D roll core sizes.
Q What types of wire materials are compatible?
The machine is compatible with multiple wire types including enameled copper wire and enameled aluminum wire.
Q How does it ensure winding precision?
It uses a precision servo drive system with real-time tension adjustment to ensure uniform wire arrangement and tight core formation.
Q What safety features are included?
Included are overload protection, wire deviation detection, core misalignment detection, and an emergency stop function.
Q What control system and speed adjustment are used?
The machine uses a PLC control system with a touch screen. Speed is adjusted via frequency conversion within 0–60 r/min.
Q Is it suitable for mass production?
Yes, the industrial dust-proof design and full automation boost efficiency by 40% for long-term continuous production.

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