Custom High-Efficiency Foil and Wire All-in-One Machine from China Suppliers - Ideal for Factories Manufacturer, Manufacturers

This high-efficiency integrated equipment for foil and wire processing is a game-changer for manufacturers in China. As a leading supplier in the industry, our factory produces machines that consolidate multiple functions into a single unit, significantly saving workshop space while reducing investment costs. The precise control system guarantees stable operation and maintains consistent processing quality across various foil and wire material specifications. Our equipment is perfect for diverse applications in packaging, printing, electronics, and more. Designed for easy operation and maintenance, it enhances production efficiency and minimizes labor intensity, making it the ideal choice for enterprises seeking to optimize their production processes. Choose our advanced solutions and experience the benefits of streamlined operations today

Product Description

Product Specification

Technical Parameters
Processing Speed 0–50m/min (Adjustable)
Processing Precision ±0.1mm
Max. Foil Width 300mm (Customizable)
Max. Wire Diameter 0.1–2.0mm
Power Supply 220V/380V 50/60Hz (Optional)
Power Consumption ≤3kW
Machine Dimension 1800 × 800 × 1500mm (Approx.)
Net Weight 500kg (Approx.)
Performance Features
Integrates foil and wire processing functions, realizing one-machine multi-purpose.
Equipped with high-precision servo control system, ensuring stable and accurate operation.
Adopts human-machine interface (HMI) for easy parameter setting and operation.
Compact structure, saving workshop space and reducing production line layout cost.
Structural Configuration
Main Body High-quality steel frame, anti-rust and durable.
Control System PLC + Touch Screen
Driving System Servo Motor
Feeding Mechanism Automatic Tension Control Feeder

Advantages

⚙️ High Efficiency & Integration

Realizes one-machine multi-purpose, integrating foil and wire processing functions. Eliminates the need for separate equipment and material transfer, significantly improving production efficiency by 30%+.

💰 Cost-Saving & Space-Efficient

Reduces initial equipment investment and subsequent maintenance costs. Compact structure saves 40%+ workshop space compared to separate machines, optimizing production line layout.

🎯 Stable Performance & Precision

Equipped with high-precision servo control system, ensuring processing precision of ±0.1mm. Stable operation avoids material waste caused by deviation, guaranteeing consistent product quality.

🖥️ Easy Operation

Adopts HMI touch screen, enabling one-key parameter setting and intuitive operation. Reduces training time for operators, lowering labor intensity and human error rate.

🛠️ Wide Adaptability

Compatible with various materials (aluminum foil, copper wire, etc.) and specifications. Flexible adjustment of processing parameters to meet diverse needs in packaging, electronics, printing industries.

Product Display

Foil and Wire Integrated Machine View 1
Foil and Wire Integrated Machine View 2

Application

1. Core Application in Transformer Coil Production

The machine is dedicated equipment for transformer coil manufacturing, integrating foil winding and wire processing. It mainly serves the key links of coil conductor forming, lead wire connection, and shielding layer processing, solving efficiency pain points in traditional separate processes.

2. Application in Different Transformer Types

2.1 Power Distribution Transformer Coils

Realizes integrated processing of foil windings (copper/aluminum) and lead wires. Completes winding, cutting, and terminal crimping in one step for 10kV and below coils.

2.2 Power Transformer Coils

Accurately controls tension for large-capacity windings, avoiding wrinkles and deformations while ensuring insulation performance when combined with paper winding mechanisms.

2.3 High-Frequency Transformer Coils

Suitable for thin foil (≤0.1mm) and fine wire (≤0.5mm) used in switching power supplies, ensuring high-frequency performance through precise alignment.

3. Key Application Links

Frequently Asked Questions

1 What types of materials is this machine compatible with?
The machine is compatible with aluminum foil, copper foil, copper wire, and aluminum wire. It supports various specifications for packaging, electronics, and printing industries.
2 What is the processing precision of this integrated machine?
The machine achieves a processing precision of ±0.1mm, ensured by its high-precision servo control system, guaranteeing consistent product quality.
3 Can the machine handle both foil winding and wire processing simultaneously?
Yes. It integrates both functions in a single unit, eliminating the need for separate equipment and material transfers, improving efficiency by 30%+.
4 Is the machine suitable for high-frequency transformer coil production?
Yes. It is suitable for high-frequency coils, supporting thin foil (≤0.1mm) and fine wire (≤0.5mm) with high-precision positioning for proper alignment.
5 How easy is it to operate and set up this machine?
It features an HMI touch screen with PLC control for one-key parameter setting, reducing operator training time and human error.
6 Can the machine specifications be customized?
Yes. Foil width is customizable, and power supply supports both 220V and 380V (50/60Hz) to meet regional factory standards.

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