Custom High-Efficiency China Foil and Wire All-in-One Machine from Reliable Suppliers and Factory Manufacturers, Supplier

Introducing a high-efficiency integrated equipment solution designed specifically for foil and wire processing, ideal for businesses in China. This innovative machine combines multiple functions into a single unit, eliminating the need for separate machinery, which not only saves valuable workshop space but also reduces overall equipment investment costs. With a precise control system, our equipment guarantees stable operation and consistent processing quality, making it suitable for various specifications of foil and wire materials, As a leading factory and trusted suppliers in the industry, we cater to a wide range of sectors, including packaging, printing, and electronics. Our user-friendly design enhances ease of operation and maintenance, effectively improving production efficiency while reducing labor intensity. This integrated equipment is the perfect choice for enterprises in China seeking to streamline their production processes and boost productivity

Product Description

Product Specification

Technical Parameters
Processing Speed0-50m/min (Adjustable)
Processing Precision±0.1mm
Max. Foil Width300mm (Customizable)
Max. Wire Diameter0.1-2.0mm
Power Supply220V/380V 50/60Hz (Optional)
Power Consumption≤3kW
Machine Dimension1800×800×1500mm (Approx.)
Net Weight500kg (Approx.)
Performance Features
Integrates foil and wire processing functions, realizing one-machine multi-purpose.
Equipped with high-precision servo control system, ensuring stable and accurate operation.
Adopts human-machine interface (HMI) for easy parameter setting and operation.
Compact structure, saving workshop space and reducing production line layout cost.
Structural Configuration
Main BodyHigh-quality steel frame, anti-rust and durable.
Control SystemPLC + Touch Screen
Driving SystemServo Motor
Feeding MechanismAutomatic Tension Control Feeder

Advantages

High Efficiency & Integration

Realizes one-machine multi-purpose, integrating foil and wire processing functions. Eliminates the need for separate equipment and material transfer, significantly improving production efficiency by 30%+.

💰 Cost-Saving & Space-Efficient

Reduces initial equipment investment and subsequent maintenance costs. Compact structure saves 40%+ workshop space compared to separate machines, optimizing production line layout.

🎯 Stable Performance & High Precision

Equipped with high-precision servo control system, ensuring processing precision of ±0.1mm. Stable operation avoids material waste caused by deviation, guaranteeing consistent product quality.

🖥️ Easy Operation & Low Threshold

Adopts HMI touch screen, enabling one-key parameter setting and intuitive operation. Reduces training time for operators, lowering labor intensity and human error rate.

🔧 Wide Adaptability

Compatible with various materials (aluminum foil, copper wire, etc.) and specifications. Flexible adjustment of processing parameters to meet diverse needs in packaging, electronics, printing industries.

Product Display

Foil and Wire Processing Machine 1
Foil and Wire Processing Machine 2

Application

1 Core Application in Transformer Coil Production

The machine is a dedicated equipment for transformer coil manufacturing, integrating foil winding and wire processing functions. It mainly serves the key links of coil conductor forming, lead wire connection and shielding layer processing.

2 Application in Different Types of Transformer Coils

2.1 Power Distribution Transformer Coils: Realizes integrated processing of foil windings and lead wires. Adapts to medium and low voltage distribution transformer coils (10kV and below).

2.2 Power Transformer Coils: Used for large-capacity power transformer coil windings. Accurately controls tension to avoid wrinkles of foil and deformation of wire.

2.3 High-Frequency Transformer Coils: Suitable for switching power supply transformers. Realizes precise matching of thin foil (≤0.1mm) and fine wire (≤0.5mm).

3 Key Application Links
  • Foil Winding & Wire Leading: Precise connection of lead wires to avoid manual operation errors.
  • Shielding Layer Processing: Synchronous winding of shielding foil and wire.
  • Coil Forming Auxiliary: Shortens production cycles through integrated processing.

Frequently Asked Questions

?What types of materials can this machine process?
This machine is compatible with a wide range of materials including aluminum foil, copper foil, copper wire, and aluminum wire. It supports foil widths up to 300mm (customizable) and wire diameters ranging from 0.1mm to 2.0mm.
?What is the processing precision of this foil and wire processing machine?
The machine is equipped with a high-precision servo control system, achieving a processing precision of ±0.1mm. This ensures consistent product quality and minimizes material waste.
?Is this machine suitable for high-frequency transformer coil manufacturing?
Yes. The machine is suitable for high-frequency transformer coil manufacturing, supporting precise matching of thin foil (thickness ≤0.1mm) and fine wire (diameter ≤0.5mm).
?How does the HMI control system work and is it easy to operate?
The machine adopts a PLC combined with a touch screen human-machine interface (HMI). Operators can set all processing parameters with one-key operation, significantly reducing training time.
?Can the machine dimensions and foil width be customized?
Yes. The standard maximum foil width is 300mm, and customization is available to meet specific production requirements.
?What power supply options are available for this machine?
The machine supports both 220V and 380V power supply options at 50/60Hz frequency. The maximum power consumption is ≤3kW.

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