Custom Three-layer Foil Winding Machine for High-Power Equipment - Top China Suppliers and Factory Solutions Manufacturers, Service

Introducing our advanced Three-layer Foil Winding Machine, a top choice for manufacturers in China. This innovative factory equipment specializes in synchronous three-layer foil coil winding, perfect for medium to high-voltage transformers, high-power reactors, and a variety of power equipment, Designed with triple-path precise tension control, it guarantees uniform layer distribution and automatic feeding, ensuring the highest quality coils. Our machine is compatible with various metal foils, enhancing operational efficiency, stabilizing performance, and significantly reducing manual labor, As a leading supplier in the power and new energy sectors, we pride ourselves on improving production efficiency and consistency, making it essential for high-standard coil manufacturing. Choose our Three-layer Foil Winding Machine for unparalleled quality and reliability in your production line

Product Description

Product Specification

Code SH-600 SH-800 SH-1100 SH-1400
Coil outer diameter 150-750mm 150-850mm 200-1000mm 200-1000mm
Foil width 100-600mm 150-800mm 200-1100mm 300-1400mm
Foil layers Single or double
Foil thickness Cu: 0.3 – 2.5mm | Al: 0.5 – 3.0mm
Winding speed 0-30r/min 0-30r/min 0-20r/min 0-20r/min
Max tension of foil 6000N 8000N 10000N 14000N
Welding speed 0 – 0.5 m/min
Correction precision ± 0.5mm
Welding method TIG or cold pressure welding

Core Advantages

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1. Synchronous Three-layer Winding
Enables simultaneous three-layer coil winding, drastically reducing production steps for complex coils.
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2. Triple-path Precision Control
Independent tension adjustment for three foil paths, ensuring uniform layer distribution and high dimensional accuracy.
3. Enhanced Production Efficiency
Automates feeding and winding, cutting manual work by 40%+ compared to single/double-layer models.
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4. Broad Material Adaptability
Compatible with multi-type foils (copper, aluminum) and handles high-power coil needs (1000kVA+ equipment).
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5. Stable High-load Operation
Reinforced structure and intelligent control system, ensuring stable performance under long-term high-load work.
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6. Complex Coil Compatibility
Ideal for winding multi-layer composite coils, meeting technical demands of high-voltage/high-precision equipment.

Product Display

Foil Winding Machine Display 1
Foil Winding Machine Display 2
Foil Winding Machine Display 3

Industrial Applications

  • 1
    Medium/High-Voltage Power Transformer Manufacturing: Core equipment for winding three-layer foil coils in 110kV+ transformers, enhancing insulation and stability.
  • 2
    High-Power Reactor Production: Applied to wind three-layer foil coils for ultra-high-power shunt reactors and SVG reactors.
  • 3
    New Energy High-Power Conversion Systems: Suitable for coil manufacturing in 5MW+ grid-connected inverters and energy storage converters.
  • 4
    Industrial Ultra-high Power Equipment: Used in large-scale electric furnace power supplies and smelting equipment.
  • 5
    Special High-Voltage Electrical Equipment: Applied to GIS supporting transformers and high-voltage test transformers.
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Frequently Asked Questions

Q1 What foil materials are compatible with the SH series machines?
The SH series supports both copper (Cu) and aluminum (Al) foil materials. Copper thickness ranges from 0.3 to 2.5mm, and aluminum ranges from 0.5 to 3.0mm, covering most transformer manufacturing needs.
Q2 What is the maximum foil width supported by the SH-1400 model?
The SH-1400 model supports a maximum foil width of 1400mm, making it ideal for large-scale, high-power industrial transformer and reactor production.
Q3 What welding methods are available on these machines?
All SH series models support TIG (Tungsten Inert Gas) welding and cold pressure welding, with adjustable welding speeds up to 0.5 m/min for high-quality joints.
Q4 How does the triple-path control system improve quality?
It provides independent tension adjustment for each of the three foil paths, ensuring uniform layer distribution and high dimensional accuracy critical for high-voltage applications.
Q5 Which industries are best suited for the SH series?
The series is widely used in power transformer manufacturing (110kV+), high-power reactor production, new energy systems (5MW+), and industrial smelting equipment.
Q6 What is the correction precision of the SH series?
All models offer a correction precision of ±0.5mm, ensuring consistent edge alignment and maintaining the electrical integrity of the finished coil.

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