Discount Efficient Double-layer Foil Winding Machine from China Suppliers - High-Quality Coil Production at Our Factory Product, Products

Introducing our advanced Double-layer Foil Winding Machine, a leading solution from China’s trusted suppliers and factories. This specialized equipment excels in synchronous double-layer foil coil winding, making it the perfect choice for medium and low-voltage transformers, reactors, and power equipment, Our machine is designed with dual-path precise tension control, ensuring uniform layer distribution and automatic feeding for high-quality coil production. Compatible with various metal foils, it significantly boosts operational efficiency and reduces manual labor, making it an essential asset in the power and new energy sectors, By enhancing production efficiency and ensuring consistency, our Double-layer Foil Winding Machine meets the rigorous standards required for high-quality manufacturing. Choose a reliable solution from China’s top suppliers and factories to elevate your production capabilities today

Product Description

Product Drawing

Product Drawing

Product Specification

Code SH-600 SH-800 SH-1100 SH-1400
Coil outer diameter 150-750mm 150-850mm 200-1000mm 200-1000mm
Foil width 100-600mm 150-800mm 200-1100mm 300-1400mm
Foil layers Single or double
Foil thickness Cu: 0.3-2.5mm | Al: 0.5-3.0mm
Winding speed 0-30r/min 0-30r/min 0-20r/min 0-20r/min
Max tension of foil 6000N 8000N 10000N 14000N
Welding speed 0-0.5 m/min
Correction precision ±0.5mm
Welding method TIG or cold pressure welding

Advantages

  • 1
    Synchronous Double-layer Winding Realizes simultaneous double-layer coil winding, reducing production steps and improving efficiency.
  • 2
    Dual-path Precision Control Independent tension control for two foil paths, ensuring uniform layer distribution and coil accuracy.
  • 3
    High Production Efficiency Automatic feeding & winding, cutting manual intervention, shortening the whole production cycle.
  • 4
    Wide Material Adaptability Compatible with various metal foils (copper, aluminum) of different thicknesses for diverse needs.
  • 5
    Stable & Reliable Performance Rigid structure and advanced control system, ensuring long-term stable operation and low failure rate.

Product Display

Double-layer Foil Winding Machine Display 1
Double-layer Foil Winding Machine Display 2
Double-layer Foil Winding Machine Display 3

Application

  • 1
    Transformer Manufacturing Core equipment for winding double-layer foil coils in medium/high-voltage power transformers.
  • 2
    Reactor Production Applied to wind double-layer foil coils for shunt reactors and filter reactors.
  • 3
    New Energy Systems Suitable for coil manufacturing in new energy inverters and energy storage converters.
  • 4
    Industrial Equipment Used in coil production for industrial frequency converters and high-power transformers.
  • 5
    Railway Electrical Systems Applied to winding coils for railway traction transformers and power supply devices.

Frequently Asked Questions

? What is a double-layer foil winding machine and how does it work?
A double-layer foil winding machine is specialized equipment designed to simultaneously wind two layers of metal foil (copper or aluminum) onto a transformer coil. It uses independent dual-path tension control to ensure each layer is wound precisely and evenly.
? What foil materials and thicknesses are compatible with this machine?
The machine is compatible with copper (Cu) foil in thicknesses from 0.3mm to 2.5mm and aluminum (Al) foil from 0.5mm to 3.0mm, making it suitable for a broad range of applications.
? What are the available model options and their key differences?
Four models are available: SH-600, SH-800, SH-1100, and SH-1400. Differences lie in the supported foil width (up to 1400mm), maximum foil tension (up to 14,000N), and winding speeds.
? What welding methods does the machine support?
The machine supports both TIG (Tungsten Inert Gas) welding and cold pressure welding. The welding speed ranges from 0 to 0.5 m/min, ensuring high-quality foil joints.
? How does this machine improve production efficiency?
By enabling synchronous double-layer winding, the machine effectively halves the number of winding passes required. Combined with automatic feeding, it significantly reduces manual intervention and shortens the production cycle.
? Which industries is this machine best suited for?
It is widely used in medium/high-voltage transformer manufacturing, large-capacity reactor production, new energy power conversion systems, industrial high-power equipment, and railway electrical systems.

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