Discount High-Efficiency Foil and Wire All-in-One Machine from China Suppliers - Ideal for Factory Production Efficiency Factories, Products

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Discount High-Efficiency Foil and Wire All-in-One Machine from China Suppliers - Ideal for Factory Production Efficiency Factories, Products

Introducing a high-efficiency integrated machine specifically designed for foil and wire processing, ideal for businesses seeking reliable solutions. This advanced equipment combines multiple functions into a single unit, significantly saving workshop space and lowering equipment investment costs. With its precise control system, it guarantees stable operation and consistent processing quality, accommodating various specifications of foil and wire materials, This versatile machine is widely applicable across industries such as packaging, printing, and electronics, making it an essential tool for any operation. As a leading manufacturer in China, our factory ensures easy operation and maintenance, enhancing production efficiency while reducing labor intensity. Choose our integrated equipment as your preferred solution and streamline your production process, backed by trusted suppliers in the industry

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Product Description

Product Specification

Technical Parameters
Processing Speed	0-50m/min (Adjustable)
Processing Precision	±0.1mm
Max. Foil Width	300mm (Customizable)
Max. Wire Diameter	0.1-2.0mm
Power Supply	220V/380V 50/60Hz (Optional)
Power Consumption	≤3kW
Machine Dimension	1800×800×1500mm (Approx.)
Net Weight	500kg (Approx.)
Performance Features
Integrates foil and wire processing functions, realizing one-machine multi-purpose.
Equipped with high-precision servo control system, ensuring stable and accurate operation.
Adopts human-machine interface (HMI) for easy parameter setting and operation.
Compact structure, saving workshop space and reducing production line layout cost.
Structural Configuration
Main Body	High-quality steel frame, anti-rust and durable.
Control System	PLC + Touch Screen
Driving System	Servo Motor
Feeding Mechanism	Automatic Tension Control Feeder

Advantages

High Efficiency & Integration

Realizes one-machine multi-purpose, integrating foil and wire processing functions. Eliminates the need for separate equipment, improving production efficiency by 30%+.

Cost-Saving & Space-Efficient

Reduces equipment investment and maintenance costs. Compact structure saves 40%+ workshop space compared to separate machines.

Stable Performance

Equipped with high-precision servo control system, ensuring processing precision of ±0.1mm and guaranteeing consistent product quality.

Easy Operation

Adopts HMI touch screen for intuitive operation. Reduces training time for operators, lowering labor intensity and human error rate.

Product Display

Application Scope

1. Core Application in Transformer Coil Production

The machine is a dedicated equipment for transformer coil manufacturing, integrating foil winding and wire processing functions. It solves the pain points of low efficiency and poor consistency in traditional separate processes.

2.1 Power Distribution Transformer Coils

Adapts to medium and low voltage distribution transformer coils (10kV and below), completing foil winding, wire cutting, and terminal crimping in one step.

2.2 Power Transformer Coils

Used for large-capacity power transformer coil windings, accurately controlling tension to avoid wrinkles and ensuring insulation performance.

2.3 High-Frequency Transformer Coils

Suitable for switching power supply transformers, ensuring precise matching of thin foil (≤0.1mm) and fine wire (≤0.5mm).

3. Key Application Links

Foil Winding & Wire Leading

Integrates foil winding and precise wire connection, avoiding poor contact caused by manual operation.

Shielding Layer Processing

Synchronously completes shielding foil winding and shielding wire laying to enhance anti-interference ability.

Frequently Asked Questions

Q What materials are compatible with this integrated machine?

The machine is compatible with aluminum foil, copper foil, copper wire, and aluminum wire, supporting a wide range of specifications for packaging, electronics, and printing industries.

Q What is the processing precision for foil and wire?

Equipped with a high-precision servo control system, the machine achieves a precision of ±0.1mm, ensuring consistent quality and minimizing material waste.

Q Can I adjust the processing speed?

Yes, the processing speed is fully adjustable from 0 to 50m/min via the HMI touch screen to suit different material requirements and production targets.

Q Does the machine support high-frequency transformer manufacturing?

Absolutely. It handles thin foil (≤0.1mm) and fine wire (≤0.5mm) with high-precision positioning, making it ideal for high-frequency transformer applications.

Q What are the power requirements?

The machine supports both 220V and 380V (50/60Hz) power supplies with a low power consumption of ≤3kW, making it energy-efficient.

Q How does integration save on production costs?

By combining foil and wire processes, it reduces equipment footprint by 40%, lowers maintenance costs, and improves efficiency by over 30% compared to separate machinery.