Discount High-Voltage Auto Wire Arranger-Winder Machine - Precision Servo Control by China Suppliers and Factory Manufacturers, Supplier

Introducing our fully automatic high-voltage wire arranging and winding machine, a product engineered for precision and stability, widely recognized among China’s leading suppliers and factories. Utilizing advanced servo control technology, this machine accommodates a variety of wire specifications, making it an ideal solution for diverse industrial applications, Designed with intelligent wire arrangement capabilities, it effectively prevents lamination while ensuring high accuracy in winding. Our machine features real-time monitoring to avert wire breakage, enhancing operational reliability. With an industrial-grade design, it maximizes efficiency, making it perfect for mass production of high-voltage coils. This innovation significantly boosts productivity and qualification rates, positioning your factory at the forefront of manufacturing excellence. Explore how our machine can transform your production line today!

Product Description

Product Specification

Code SH-600 SH-800 SH-1000
Coil height ≤600mm ≤800mm ≤1000mm
Coil outer diameter 80-500mm 80-600mm 80-800mm
Main axis rotating speed 0-375r/min 0-220r/min 0-220r/min
Speed adjusting method Stepless speed adjust
Working torque ≤300.M
Main axis center height 850mm
Main axis loading ≤200kg ≤300kg ≤500kg
Guiding wire specification Round wire: Φ0.3-Φ3mm Flat wire: ≤3*12mm
Wire cabling precision 0.01mm
Main axis size 50*50*800mm (90*50*800mm) 50*50*1000mm (90*50*1000mm) 50*50*1200mm (90*50*1200mm)

Advantages

01
Precise Operation: Adopts precision servo control to ensure stable wire arranging and winding, avoiding offset and maintaining high processing accuracy.
02
Strong Adaptability: Supports multi-spec wire adaptation, compatible with different types and sizes of wires, meeting diverse industrial production needs.
03
Intelligent Protection: Equipped with real-time monitoring function, it can promptly detect abnormal conditions (such as wire breakage) and trigger protection mechanisms to reduce material waste and equipment damage.
04
High Efficiency: Industrial-grade design enables continuous and efficient operation, suitable for mass production of high-voltage coils, significantly improving production efficiency compared to manual or semi-automatic equipment.
05
Quality Assurance: Stable performance and precise control help improve the qualification rate of finished products, reducing rework and ensuring consistent product quality.

Product Display

Application

1. Power Transformer Industry

Used for winding high-voltage coils (such as primary coils of power transformers) – its precise and stable tension control ensure coil insulation performance and electrical conductivity, meeting the high reliability requirements of power transmission equipment.

2. High-Voltage Inductor Manufacturing

Applied to produce high-voltage inductors (e.g., inductors for power electronic converters, medical high-frequency equipment) – it adapts to thin/thick enameled wires, avoiding wire damage during winding and ensuring inductor inductance accuracy.

3. New Energy Equipment Field

Suitable for winding high-voltage components in new energy systems, such as coils for photovoltaic inverters, high-voltage battery management system (BMS) inductors, and wind power converter reactors – its industrial-grade efficiency matches the mass production needs of new energy equipment.

4. High-Voltage Electrical Appliance Production

Used in manufacturing high-voltage electrical components like high-voltage contactors, voltage regulators, and surge protectors – it ensures uniform winding of internal high-voltage coils, enhancing the safety and service life of electrical appliances.

5. Special Electrical Equipment Sector

Applied to winding coils for special high-voltage equipment, such as industrial high-frequency heaters, medical X-ray machine high-voltage transformers, and aerospace high-voltage power supplies – its high precision and stable operation meet the strict performance standards of special fields.

Frequently Asked Questions

Q
What wire types and sizes are compatible with the SH series high-voltage coil winding machine?
The SH series supports both round wire (Φ0.3–Φ3mm) and flat wire (≤3×12mm), making it compatible with a wide range of enameled wire specifications used in transformer, inductor, and coil manufacturing applications.
Q
What is the wire cabling precision of the SH series winding machine?
The SH series achieves a wire cabling precision of 0.01mm, ensuring highly accurate and consistent coil winding that meets the strict quality requirements of high-voltage electrical components.
Q
How does the intelligent protection system work on this machine?
The machine is equipped with a real-time monitoring system that continuously checks operating conditions. When an abnormality is detected — such as wire breakage or tension deviation — it immediately triggers a protection mechanism to halt operations, minimizing material waste and preventing equipment damage.
Q
What is the maximum coil loading capacity for each model?
The SH-600 supports a main axis loading of up to 200kg, the SH-800 supports up to 300kg, and the SH-1000 supports up to 500kg, accommodating a wide range of coil sizes and production scales.
Q
Is the SH series winding machine suitable for new energy and renewable energy applications?
Yes. The SH series is well-suited for new energy equipment manufacturing, including coils for photovoltaic inverters, BMS inductors, and wind power converter reactors. Its industrial-grade efficiency and precision support the high-volume production demands of the new energy sector.
Q
How does the stepless speed adjustment benefit the winding process?
Stepless speed adjustment allows operators to continuously and smoothly control the main axis rotating speed without fixed steps or jumps. This enables precise tuning for different wire types and coil specifications, reducing the risk of wire damage and ensuring optimal winding quality across various production requirements.

Related Products