Discount Three-layer Foil Winding Machine from China Suppliers - High-Power Equipment Factory Solution Manufacturer, Suppliers

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The Three-Layer Foil Winding Machine is a cutting-edge solution designed for synchronous three-layer foil coil winding, making it the perfect choice for medium to high-voltage transformers, high-power reactors, and advanced power equipment. This machine boasts triple-path precise tension control, ensuring uniform layer distribution and automatic feeding, all of which contribute to achieving exceptional coil quality.

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Manufactured in China, this winding machine is compatible with various metal foils, significantly enhancing production efficiency while stabilizing operation and reducing manual labor. As a reliable option for suppliers in the power and new energy sectors, this factory-engineered product is essential for high-standard coil manufacturing, ensuring consistent and efficient output.

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Product Description

Product Specification

Code SH-600 SH-800 SH-1100 SH-1400
Coil outer diameter 150-750mm 150-850mm 200-1000mm 200-1000mm
Foil width 100-600mm 150-800mm 200-1100mm 300-1400mm
Foil layers Single or double
Foil thickness Cu: 0.3-2.5mm | Al: 0.5-3.0mm
Winding speed 0-30 r/min 0-30 r/min 0-20 r/min 0-20 r/min
Max tension of foil 6,000 N 8,000 N 10,000 N 14,000 N
Welding speed 0-0.5 m/min
Correction precision ±0.5mm
Welding method TIG or cold pressure welding

Advantages

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1. Synchronous Three-layer Winding Enables simultaneous three-layer coil winding, drastically reducing production steps for complex coils.
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2. Triple-path Precision Control Independent tension adjustment for three foil paths, ensuring uniform layer distribution and high dimensional accuracy.
3. Enhanced Production Efficiency Automates feeding and winding, cutting manual work by 40%+ compared to single/double-layer models.
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4. Broad Material Adaptability Compatible with multi-type foils (copper, aluminum) and handles high-power coil needs (1000kVA+ equipment).
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5. Stable High-load Operation Reinforced structure and intelligent control system, ensuring stable performance under long-term high-load work.
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6. Complex Coil Compatibility Ideal for winding multi-layer composite coils, meeting technical demands of high-voltage equipment.

Product Display

Application

  • 1
    Medium/High-Voltage Power Transformer Manufacturing: Core equipment for winding three-layer foil coils in 110kV+ transformers, enhancing insulation and stability.
  • 2
    High-Power Reactor Production: Applied to wind three-layer foil coils for ultra-high-power shunt reactors and SVG reactors.
  • 3
    New Energy High-Power Conversion Systems: Suitable for coil manufacturing in 5MW+ grid-connected inverters and energy storage converters.
  • 4
    Industrial Ultra-high Power Equipment: Used in industrial frequency converters, large-scale electric furnace power supplies and smelting equipment.
  • 5
    Special High-Voltage Electrical Equipment: Applied to winding coils for high-voltage test transformers and GIS supporting transformers.

Frequently Asked Questions

Q1: What foil materials are compatible with the SH series foil winding machines?
The SH series foil winding machines are compatible with both copper (Cu) and aluminum (Al) foils. Copper foil thickness ranges from 0.3-2.5mm, while aluminum foil thickness ranges from 0.5-3.0mm.
Q2: What is the difference between the SH-600, SH-800, SH-1100, and SH-1400 models?
The main differences lie in foil width capacity, coil outer diameter range, maximum foil tension, and winding speed. The SH-600 handles widths up to 600mm, while the SH-1400 supports up to 1,400mm and 14,000N tension.
Q3: What welding methods are supported?
The SH series supports TIG (Tungsten Inert Gas) welding and cold pressure welding. The welding speed is adjustable from 0 to 0.5 m/min.
Q4: What industries are these machines designed for?
They are designed for medium/high-voltage power transformer manufacturing, new energy conversion systems (5MW+), high-power reactors, and special high-voltage electrical equipment.
Q5: How does the SH series improve production efficiency?
Through synchronous three-layer winding and automated feeding, manual intervention is reduced by over 40%, significantly shortening production cycles.
Q6: What is the edge correction precision?
The machines offer an edge correction precision of ±0.5mm, ensuring consistent foil alignment for high-quality coil production.

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