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| Technical Parameters | |
| Max. Winding Diameter | 200-1200mm (Customizable) |
| Winding Speed | 5-30r/min (Stepless Adjustable) |
| Positioning Precision | ±0.05mm |
| Adaptable Material | |
| - Foil | Copper Foil, Aluminum Foil (Thickness: 0.1-2.0mm) |
| - Wire | Copper Wire, Aluminum Wire (Diameter: 0.5-5.0mm) |
| Power Supply | 380V/220V 50/60Hz (Optional) |
| Power Consumption | ≤5kW |
| Machine Dimension | 2200 × 1500 × 2800mm (Approx.) |
| Net Weight | 1800kg (Approx.) |
| Control Mode | Automatic/Manual Switchable |
| Performance Features | |
| Adopts vertical winding structure, ensuring high perpendicularity and compactness of transformer coils. | |
| Equipped with high-precision servo control + PLC system, realizing accurate winding position control and stable operation. | |
| Integrated automatic tension control system, preventing material deformation and ensuring uniform winding tightness. | |
| Supports automatic wire arranging and end fixing, reducing manual intervention and improving production efficiency by 40%+. | |
| Compatible with multiple coil specifications, with flexible parameter adjustment to meet diverse production needs. | |
| Structural Configuration | |
| Main Body | High-strength steel frame, treated with anti-rust coating for long service life. |
| Control System | PLC Controller + 10-inch Touch Screen HMI |
| Driving System | AC Servo Motor (Brand Optional: Siemens/Yaskawa) |
| Tension System | Automatic Tension Controller |
| Wire Arranging Mechanism | Precision Ball Screw Wire Arranger |
| Applicable Scope | |
| Transformer Type | Power Transformer (10kV-220kV), Distribution Transformer (10kV and below), High-Frequency Transformer |
| Coil Type | Foil Winding Coil, Wire Winding Coil |
| Applicable Material | Copper Foil, Aluminum Foil, Enamelled Copper Wire, Enamelled Aluminum Wire |
Adopts vertical winding structure, ensuring high perpendicularity and compactness of coils. Effectively avoids coil deformation caused by horizontal winding, enhancing the insulation and current-carrying stability of transformers.
Equipped with high-precision servo control + automatic tension system, achieving ±0.05mm positioning accuracy. Ensures uniform winding tightness and consistent coil dimensions, reducing material waste and improving product qualification rate.
Integrates automatic wire arranging, tension adjustment and end fixing functions. Reduces manual intervention by 60%+, shortens production cycle by 40%+ compared to traditional equipment, significantly boosting production efficiency.
Compatible with copper/aluminum foil, enamelled wire and other materials, adapting to power, distribution and high-frequency transformer coils. Flexible parameter adjustment supports quick switching between different coil specifications.
Adopts HMI touch screen with intuitive interface, enabling one-key parameter setting and operation. Modular design simplifies maintenance, reducing downtime and lowering post-use costs.
As a core equipment for transformer coil manufacturing, the vertical winding machine is mainly used for the winding processing of coil conductors (foil/wire). Its vertical structure ensures the perpendicularity and compactness of coils, perfectly matching the production requirements of high-performance transformers, and is widely applied in power, distribution and high-frequency transformer production lines.
