Wholesale High-Voltage Auto Wire Arranger-Winder (Precision Servo) | China Suppliers & Factory for Efficient Coil Production Supplier, Products

This fully automatic high-voltage wire arranging and winding machine, engineered in China, utilizes precision servo control to ensure stable and efficient operation. Designed to cater to diverse industrial requirements, it supports a wide range of wire specifications, making it an essential tool for manufacturers. With its intelligent wire arrangement system, it effectively prevents lamination and guarantees high winding accuracy. The machine is equipped with real-time monitoring to minimize the risk of wire breakage, enhancing operational reliability. Built with industrial-grade materials, this factory-quality equipment is perfect for mass production of high-voltage coils, significantly improving productivity and qualification rates. As a trusted supplier, we strive to meet the needs of your production line with cutting-edge technology and superior performance

Product Description

Product Specification

Code SH-600 SH-800 SH-1000
Coil height ≤600mm ≤800mm ≤1000mm
Coil outer diameter 80-500mm 80-600mm 80-800mm
Main axis rotating speed 0-375r/min 0-220r/min 0-220r/min
Speed adjusting method Stepless speed adjust
Working torque ≤300.M
Main axis center height 850mm
Main axis loading ≤200kg ≤300kg ≤500kg
Guiding wire specification Round wire:Φ0.3-Φ3mm Flat wire:≤3*12mm
Wire cabling precision 0.01mm
Main axis size 50*50*800mm(90*50*800mm) 50*50*1000mm(90*50*1000mm) 50*50*1200mm (90*50*1200mm)

Product Advantages

1
Precise OperationAdopts precision servo control to ensure stable wire arranging and winding, avoiding offset and maintaining high processing accuracy.
2
Strong AdaptabilitySupports multi-spec wire adaptation, compatible with different types and sizes of wires, meeting diverse industrial production needs.
3
Intelligent ProtectionEquipped with real-time monitoring function, it can promptly detect abnormal conditions (such as wire breakage) and trigger protection mechanisms.
4
High EfficiencyIndustrial-grade design enables continuous and efficient operation, suitable for mass production of high-voltage coils.
5
Quality AssuranceStable performance and precise control help improve the qualification rate of finished products, reducing rework.

Product Display

Industrial Applications

01
Power Transformer Industry Used for winding high-voltage coils. Precise tension control ensures insulation performance and electrical conductivity for power transmission equipment.
02
High-Voltage Inductor Manufacturing Applied to produce high-voltage inductors for power electronic converters and medical high-frequency equipment, avoiding wire damage.
03
New Energy Equipment Field Suitable for photovoltaic inverters, high-voltage battery management systems (BMS), and wind power converter reactors.
04
High-Voltage Electrical Appliance Production Used in manufacturing high-voltage contactors and surge protectors, ensuring uniform winding for enhanced safety and service life.
05
Special Electrical Equipment Sector Applied to industrial high-frequency heaters, medical X-ray transformers, and aerospace high-voltage power supplies.

Frequently Asked Questions

What wire types and sizes are compatible with the SH series machine?
The SH series supports both round wire (Φ0.3–Φ3mm) and flat wire (≤3×12mm), making it compatible with a wide range of enameled wires used in transformers and inductors.
What is the wire cabling precision of the SH series winding machine?
The wire cabling precision of the SH series is 0.01mm, ensuring extremely accurate and consistent winding results suitable for high-precision manufacturing.
What is the maximum loading capacity supported?
The SH-1000 model supports a main axis loading capacity of up to 500kg, ideal for large-scale industrial coil production.
Does the machine have any automatic protection features?
Yes. It is equipped with a real-time monitoring system that detects abnormal conditions like wire breakage and automatically triggers protection mechanisms.
Is the SH series suitable for new energy applications?
Absolutely. The SH series is well-suited for winding coils used in photovoltaic inverters, high-voltage BMS inductors, and wind power converter reactors.
How does it improve production efficiency?
It features industrial-grade servo control and stepless speed adjustment, enabling continuous high-speed operation and reducing manual labor and error rates.

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