Wholesale High Voltage Tension Pay-off Stand for Power Cables - Reliable Suppliers and Factory in China Manufacturers, Product

Introducing our High Voltage Tension Cable Pay-off Stand, an essential tool for high-voltage transmission line construction. Designed for efficiency, this stand expertly manages cable tension to prevent wire abrasion and deformation, ensuring a smooth and reliable pay-off process. Made from robust, corrosion-resistant materials, it can withstand heavy loads, making it ideal for outdoor and challenging job sites, Our pay-off stand features anti-slip bases and adjustable tension components, enhancing safety and adaptability during operations. As a leading supplier and factory in China, we ensure our product is compatible with various cable specifications, streamlining construction processes and improving overall work reliability. Choose our High Voltage Tension Cable Pay-off Stand for superior performance and durability in your projects

Product Description

Product Specification

Code SHZL-50N / SHZL-100N
Max Load Capacity 100 kg
Tray Height ≤ 400 MM
Tray Diameter ≤ 500 MM
Moving Length ≤ 800 MM
Tension Control Range 50 N – 5000 N (adjustable in 1 N increments, compatible with small and large cross-section wires)
Tension Accuracy ±1% of set value (closed-loop control via tension sensor)
Wire Adaptation – Round Wire Diameter: 0.5 mm – 50 mm (enameled copper wire, enameled aluminum wire)
Wire Adaptation – Flat Wire Cross-section: 5 mm × 10 mm – 20 mm × 50 mm (paper-insulated flat wire, bare flat copper wire)
Wire Feeding Speed 0.5 m/min – 10 m/min (stepless regulation, synchronized with winding machine)
Speed Stability ±0.2 m/min (avoids wire jitter or uneven arrangement)

Key Advantages

01
Precise Tension Control

Stably adjusts cable pay-off tension, preventing abrasion, deformation, or breakage for high-quality transformer winding.

02
High Durability

Constructed from high-strength, corrosion-resistant materials to withstand heavy loads in complex industrial environments.

03
Enhanced Safety

Features an anti-slip base and real-time tension adjustment to reduce operational risks and prevent tipping.

04
Broad Compatibility

Supports multiple cable specifications, reducing the need for frequent equipment changes across different projects.

05
Construction Efficiency

Optimized pay-off performance reduces jamming and rework, significantly shortening production cycles.

Product Display

Industrial Applications

High-voltage Transformer Coil Winding

Adapts to round enameled and flat paper-wrapped wires for 10kV–1000kV power transformers using pancake and layer winding processes.

Specialty Transformer Solutions

Suitable for epoxy-cast coils (dry-type), rectifier transformers, and traction transformers requiring flat wire pre-bending.

Multi-conductor Parallel Winding

Achieves balanced tension for 2–8 conductors simultaneously, ideal for transposed conductor winding in large transformers.

Automated Production Integration

Links seamlessly with winding and insulation wrapping machines, providing data recording and abnormality warnings.

Frequently Asked Questions

What wire types are compatible with this stand?
The stand supports round wire (0.5 mm–50 mm) including enameled copper/aluminum and flat wire (5x10 mm to 20x50 mm) such as paper-insulated or bare flat copper wire.
How precise is the tension control system?
The system offers an accuracy of ±1% of the set value, managed by a high-precision closed-loop tension sensor for real-time adjustments.
Can it be used for large-scale power transformers?
Yes, it is designed for transformers ranging from 10 kV to 1000 kV and is capable of handling multi-conductor parallel winding for low-loss large transformers.
What is the maximum tension adjustment range?
The tension range is 50 N to 5000 N, and it can be finely tuned in 1 N increments to suit both delicate and heavy-duty wires.
Is the equipment suitable for outdoor job sites?
Absolutely. It is built with high-strength, corrosion-resistant materials and includes an anti-slip base for stability in outdoor and demanding construction environments.
Can this be integrated into an automated line?
Yes, it supports full linkage with winding, cutting, and insulation machines, providing integrated process control and data logging.

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