Wholesale Industrial-Grade 3D Roll Core Winding Equipment - China Suppliers & Factory for High-Precision Coiling Solutions Factory, Service

This advanced automatic 3D roll core winding machine, manufactured in China, is engineered with precision servo drive and intelligent control, making it an ideal choice for high-accuracy coiling of 3D laminated cores, essential components for dry-type transformers. Designed for efficiency, this machine features full-auto layer-by-layer winding with real-time tension adjustment, ensuring the uniform arrangement and tightness of cores, As a leading factory among suppliers in the industry, we cater to various core sizes and wire types, including enameled copper and aluminum wire. Our machine significantly reduces waste by over 20% and enhances production efficiency by 40% compared to semi-automatic models. Equipped with error detection capabilities for overload and deviation, along with an emergency stop feature, it guarantees stable operation and consistent quality, making it a perfect fit for industrial mass production

Product Description

Product Specification
Code SHJR-1200
Maximum core outer diameter 300MM
Maximum gyration diameter Add clamping roller R600MM
No clamping roller R800MM
Core winding speed 0-60r/min
Total Power 7.5KW
Speed adjusting way Frequency conversion stepless speed adjust
Control system PLC, Touch screen
Key Advantages
🎯 1. High Winding Precision Adopts precision servo drive + real-time tension adjustment, ensuring uniform wire arrangement, tight core formation, and no loose layers or wire breakage.
⚙️ 2. Strong Adaptability Compatible with multiple 3D core sizes and wire types (enameled copper/aluminum wire), fitting diverse transformer production needs.
3. Efficient & Cost-Saving Full automation boosts efficiency by 40% vs semi-auto models and cuts material waste by over 20% via accurate control.
🛡️ 4. Stable & Safe Operation Equipped with overload, wire deviation, and core misalignment detection plus emergency stop to ensure consistent quality.
🏭 5. Durable Industrial Design Dust-proof structure supports long-term continuous mass production, reducing maintenance frequency in high-demand scenarios.
Product Display
Automatic Winding Equipment 1
Automatic Winding Equipment 2
Automatic Winding Equipment 3
Industrial Applications
1

Dry-Type Transformer Manufacturing

The core equipment for winding 3D roll cores. Its precise winding ensures core tightness and uniformity, enhancing transformer efficiency and reducing energy loss.

2

Power Inductor Production

Used for coiling 3D roll cores in high-power inductors. It adapts to various wire thicknesses, guaranteeing inductance accuracy and stable operation.

3

Special Transformer Field

Applied to traction transformers for rail transit and rectifier transformers for industrial electrolysis, meeting strict high-voltage and high-frequency requirements.

4

New Energy Equipment

Suitable for photovoltaic inverters and wind power converters, supporting large-scale mass production for the renewable energy industry.

Frequently Asked Questions
Q: What is the maximum core outer diameter supported?
The SHJR-1200 supports a maximum core outer diameter of 300MM, suitable for a wide range of industrial transformer and inductor core sizes.
Q: What wire materials can be used with this machine?
It is fully compatible with both enameled copper wire and enameled aluminum wire across various diameters.
Q: How is winding precision maintained?
Precision is maintained through a high-performance servo drive system and real-time tension adjustment to prevent loose layers or breakage.
Q: Does the equipment include safety features?
Yes, it includes overload detection, wire deviation monitoring, core misalignment sensors, and an integrated emergency stop function.
Q: Is it suitable for continuous mass production?
Absolutely. The dust-proof, industrial-grade structure is specifically designed for 24/7 high-demand manufacturing environments.
Q: What is the efficiency gain compared to manual labor?
The automated system typically boosts production efficiency by 40% while reducing material waste by more than 20%.

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