Custom Automatic Single-layer Foil Winding Machine Supplier, Products

The Single-layer Foil Winding Machine is specialized for single-layer foil coil winding, mainly for transformer, inductor & power equipment manufacturing. Featuring auto foil feeding, precise tension control & uniform winding, it ensures quality coil formation.

Suitable for various metal foils, it offers stable performance, high efficiency & easy operation with less manual intervention. Widely used in power, new energy & electrical fields, it boosts production efficiency & consistency, an essential device for high-standard coil manufacturing.

Product Description

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3D Picture

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Product Specification

Code SH-600 SH-800 SH-1100 SH-1400
Coil outer diameter 150-750mm 150-850mm 200-1000mm 200-1000mm
Foil width 100-600mm 150-800mm 200-1100mm 300-1400mm
Foil layers Single or double
Foil thickness Cu: 0.3-2.5mm / Al: 0.5-3.0mm
Winding speed 0-30r/min 0-30r/min 0-20r/min 0-20r/min
Max tension of foil 6000N 8000N 10000N 14000N
Welding speed 0-0.5 m/min
Correction precision ±0.5mm
Welding method TIG or cold pressure welding

Advantages

1
Precise Winding Performance: Precise tension control and uniform layer distribution, ensuring consistent coil dimensional accuracy.
2
High Production Efficiency: Automatic foil feeding & winding, reducing manual intervention and shortening production cycle.
3
Wide Material Adaptability: Compatible with various metal foils (copper, aluminum, etc.) of different thicknesses.
4
Stable & Reliable Operation: Rigid structure design and advanced control system, ensuring long-term stable running.
5
Easy Operation & Maintenance: User-friendly interface and simplified structure, lowering operation threshold and maintenance cost.
6
Superior Coil Quality Guarantee: Minimizes manual errors, meeting high-standard requirements of power equipment manufacturing.

Product Display

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Application

1
Power Transformer Sector: Core equipment for winding single-layer foil coils in medium/low-voltage power transformers.
2
Inductor & Reactor Manufacturing: Applied to produce foil coils for inductors, reactors and other magnetic components.
3
New Energy Field: Suitable for coil winding in new energy converters, energy storage systems and PV inverters.
4
Industrial Power Supply Field: Used for coil production of industrial power supplies, UPS and voltage stabilizers.
5
Rail Transit Electrical Equipment: Applied to winding coils for rail transit traction transformers and auxiliary electrical devices.

Frequently Asked Questions

Q1: What materials can this foil winding machine process?

A: The machine is compatible with various metal foils, primarily Copper (Cu) with thicknesses of 0.3-2.5mm and Aluminum (Al) with thicknesses of 0.5-3.0mm.

Q2: What is the maximum winding speed available?

A: For models SH-600 and SH-800, the winding speed reaches up to 30 r/min. For larger models like SH-1100 and SH-1400, the speed is 0-20 r/min.

Q3: How precise is the foil alignment during operation?

A: The machine features an advanced control system with a correction precision of ±0.5mm, ensuring high-quality coil production.

Q4: What welding methods are supported by this equipment?

A: The system supports both TIG welding and cold pressure welding methods to meet different manufacturing standards.

Q5: Is the tension control adjustable?

A: Yes, it features precise tension control systems ranging from 6000N to 14000N depending on the specific model selected.

Q6: Is this machine suitable for new energy applications?

A: Absolutely. It is widely used in the production of coils for energy storage systems, PV inverters, and other new energy converters.

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