Cheap Industrial High & Low Voltage Foil Winding Equipment for Transformers Factories, Products

The foil winding machine is suitable for winding foil coils of transformers and electrical appliances. Developed by referencing US similar equipment technology and integrating the company’s transformer equipment design-manufacture experience, it uses varying-thickness copper/aluminum foil as conductor. With wide insulating strips for interlayer insulation and narrow ones for end insulation, it winds coils in one pass, while welding inner/outer leads and wrapping the outer surface, supporting qualified coil production and being essential for transformer components.

Product Description

Product Drawing

Product Drawing

Product Specification

Code SH-600 SH-800 SH-1100 SH-1400
Coil outer diameter 150-750mm 150-850mm 200-1000mm 200-1000mm
Foil width 100-600mm 150-800mm 200-1100mm 300-1400mm
Foil layers Single or double
Foil thickness Copper Cu:0.3-2.5mm | Aluminium Al: 0.5-3.0mm
Winding speed 0-30r/min 0-30r/min 0-20r/min 0-20r/min
Max tension of foil 6000N 8000N 10000N 14000N
Welding speed 0-0.5 m/min
Correction precision ±0.5mm
Welding method TIG or cold pressure welding

Detail Display

Layer insulation device
End insulation device
Decoiler regulation system 1
Decoiler regulation system 2
Welding device 1
Welding device 2
Winding device
Scissors device
Touch screen
Distribution cabinet

Structure

Structure

Advantages

01
Adopting motor initiative supplying tension advanced method, ensuring stable tension during foil winding, stopping, and returning to avoid loosening.
02
Winding speed reducer features a turbine shaft design, keeping the main shaft auto-locked regardless of power status.
03
Correction system uses photoelectric analog sensors, allowing for precision alignment without touching foil edges; compatible with both thick and thin foils.
04
Real-time data monitoring: Foil tension, insulation tension, and winding parameters are accurately displayed on the touch screen for easy operation.
05
PLC controlled system ensures stable working, low friction noise, and high working efficiency with minimal maintenance requirements.

Application of Foil Winding Machine

Power Transformer Manufacturing
High-voltage power transformers (110kV+), medium/low-voltage distribution networks (10kV below), and specialty dry-type/oil-immersed transformers.
Industrial Special Reactors/Transformers
Filter reactors for steel/chemical industries, rectifier transformers for electrolytic lines, and high-load electric furnace transformers.
New Energy & Energy Storage
Wind turbine box transformers, photovoltaic inverter transformers, energy storage converter inductors, and fast-charging pile transformers.

Frequently Asked Questions

What materials can be used with this foil winding machine?+
The machine is compatible with both Copper (Cu) and Aluminium (Al) foils, with thickness ranging from 0.3mm to 3.0mm depending on the material.
What are the available welding methods?+
The equipment supports both TIG welding and cold pressure welding methods to ensure high-quality conductor connections.
How is the winding tension maintained?+
It adopts an advanced motor initiative supplying tension method which remains stable during winding, stopping, and foil returning to prevent coil loosening.
What is the correction precision of the machine?+
The system utilizes photoelectric analog sensors to achieve a high correction precision of ±0.5mm.
Is the machine easy to operate for different coil sizes?+
Yes, all coil parameters and winding status are controlled via a PLC and displayed on a touch screen, allowing for intuitive and accurate adjustments.
Can it handle both single and double-layer foil winding?+
Yes, the machine is designed to accommodate both single and double-layer foil configurations as per the product specification.

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