China Efficient Double-layer Foil Winding Machine Manufacturers, Service

The Double-layer Foil Winding Machine specializes in synchronous double-layer foil coil winding, ideal for medium/low-voltage transformers, reactors and power equipment. It features dual-path precise tension control, uniform layer distribution and automatic feeding, ensuring high-quality coils.

Suitable for various metal foils, it boosts efficiency, stabilizes operation and reduces manual work. Widely used in power and new energy sectors, it enhances production efficiency and consistency, key for high-standard manufacturing.

Product Description

Product Drawing

Product Drawing

Product Specification

Code SH-600 SH-800 SH-1100 SH-1400
Coil outer diameter 150-750mm 150-850mm 200-1000mm 200-1000mm
Foil width 100-600mm 150-800mm 200-1100mm 300-1400mm
Foil layers Single or double
Foil thickness Cu: 0.3-2.5mm / Al: 0.5-3.0mm
Winding speed 0-30r/min 0-30r/min 0-20r/min 0-20r/min
Max tension of foil 6000N 8000N 10000N 14000N
Welding speed 0-0.5 m/min
Correction precision ±0.5mm
Welding method TIG or cold pressure welding

Advantages

Synchronous Double-layer Winding

Realizes simultaneous double-layer coil winding, reducing production steps and improving efficiency.

Dual-path Precision Control

Independent tension control for two foil paths, ensuring uniform layer distribution and coil accuracy.

High Production Efficiency

Automatic feeding & winding, cutting manual intervention, shortening the whole production cycle.

Wide Material Adaptability

Compatible with various metal foils (copper, aluminum) of different thicknesses for diverse needs.

Stable & Reliable Performance

Rigid structure and advanced control system, ensuring long-term stable operation and low failure rate.

Product Display

Double-layer Foil Winding Machine 1
Double-layer Foil Winding Machine 2
Double-layer Foil Winding Machine 3

Application Areas

Medium/High-Voltage Transformers

Core equipment for winding double-layer foil coils in power transformers, enhancing coil compactness.

Large-Capacity Reactors

Applied to wind double-layer foil coils for shunt reactors and filter reactors, meeting high-current requirements.

New Energy Systems

Suitable for coil manufacturing in new energy inverters, energy storage converters, and high-power rectifiers.

Industrial High-Power Equipment

Used in coil production for industrial frequency converters and welding power sources.

Railway Electrical Systems

Applied to winding coils for railway traction transformers and auxiliary power supply devices.

Frequently Asked Questions

Q1: What materials can the foil winding machine handle?

The machine is compatible with both Copper (Cu) and Aluminum (Al) foils, with thickness ranges of 0.3-2.5mm for copper and 0.5-3.0mm for aluminum.

Q2: What is the benefit of the synchronous double-layer winding feature?

It allows for the simultaneous winding of two foil layers, which significantly reduces production cycles and improves the efficiency of manufacturing high-capacity coils.

Q3: How precise is the foil alignment during winding?

The machine features a high-precision control system with a correction precision of ±0.5mm, ensuring perfectly aligned coils every time.

Q4: What types of welding methods are available?

Depending on the specific production requirements, the machine supports both TIG welding and cold pressure welding methods.

Q5: Is the tension adjustable for different foil widths?

Yes, the machine is equipped with independent dual-path tension control systems, allowing for precise tension adjustments tailored to different foil materials and widths.

Q6: What is the maximum winding speed?

The winding speed varies by model; the SH-600 and SH-800 models can reach up to 30 r/min, while the larger SH-1100 and SH-1400 models operate at up to 20 r/min.

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