Discount Three-layer Foil Winding Machine for High-Power Equipment Manufacturer, Factory

The Three-layer Foil Winding Machine specializes in synchronous three-layer foil coil winding, ideal for medium/high-voltage transformers, high-power reactors and power equipment. It features triple-path precise tension control, uniform layer distribution and automatic feeding, ensuring premium coil quality.

Suitable for various metal foils, it boosts efficiency, stabilizes operation and cuts manual work. Widely used in power and new energy sectors, it enhances production efficiency and consistency, key for high-standard coil manufacturing.

Product Description

Product Specification

Code

SH-600

SH-800

SH-1100

SH-1400

Coil outer diameter

150-750mm

150-850mm

200-1000mm

200-1000mm

Foil width

100-600mm

150-800mm

200-1100mm

300-1400mm

Foil layers

Single or double

Foil thickness

Cu:0.3-2.5mm Al: 0.5-3.0mm

Winding speed

0-30r/min

0-30r/min

0-20r/min

0-20r/min

Max tension of foil

6000N

8000N

10000N

14000N

Welding speed

0-0.5 m/min

Correction precision

±0.5mm

Welding method

TIG or cold pressure welding

Advantages

1. Synchronous Three-layer Winding

Enables simultaneous three-layer coil winding, drastically reducing production steps for complex coils.

2. Triple-path Precision Control

Independent tension adjustment for three foil paths, ensuring uniform layer distribution and high dimensional accuracy.

3. Enhanced Production Efficiency

Automates feeding and winding, cutting manual work by 40%+ compared to single/double-layer models, speeding up cycles.

4. Broad Material & Power Adaptability

Compatible with multi-type foils (copper, aluminum) and handles high-power coil needs (1000kVA+ equipment).

5. Stable High-load Operation

Reinforced structure and intelligent control system, ensuring stable performance under long-term high-load work.

6. Complex Coil Compatibility

Ideal for winding multi-layer composite coils, meeting technical demands of high-voltage/high-precision equipment.

Product Display

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Application

1. Medium/High-Voltage Power Transformer Manufacturing

Core equipment for winding three-layer foil coils in 110kV+ medium/high-voltage power transformers, enhancing insulation performance and coil stability.

2. High-Power Reactor Production

Applied to wind three-layer foil coils for ultra-high-power shunt reactors and SVG reactors, adapting to high-current, high-voltage working conditions.

3. New Energy High-Power Conversion Systems

Suitable for coil manufacturing in 5MW+ new energy grid-connected inverters, energy storage converters and high-voltage rectifiers.

4. Industrial Ultra-high Power Equipment

Used in coil production for industrial ultra-high power frequency converters, large-scale electric furnace power supplies and smelting equipment.

5. Special High-Voltage Electrical Equipment

Applied to winding coils for high-voltage test transformers, GIS (Gas Insulated Switchgear) supporting transformers and special power supplies.

Frequently Asked Questions

What types of foil materials can be used with these winding machines?

These machines are highly adaptable and compatible with both copper (Cu) and aluminum (Al) foils, supporting a copper thickness of 0.3-2.5mm and aluminum thickness of 0.5-3.0mm.

How does the triple-path control system benefit the winding process?

The triple-path precision control provides independent tension adjustment for up to three foil paths, which ensures uniform layer distribution and consistent dimensional accuracy across complex coils.

What welding methods are supported for joining the foils?

The machines are configured to support both TIG (Tungsten Inert Gas) welding and cold pressure welding, allowing operators to choose the best method based on technical requirements.

What is the winding speed and correction precision of the equipment?

The winding speed varies from 0-30 r/min (for SH-600/800) to 0-20 r/min (for SH-1100/1400) with a highly precise deviation correction accuracy of ±0.5mm.

Can these machines support high-power transformer coil manufacturing?

Yes, they are designed to handle high-power coil needs (1000kVA+ equipment) and are widely used for medium/high-voltage power transformers of 110kV and above.

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