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Home > Winding Machine > Custom High-Voltage Auto Wire Arranger-Winder (Precision Servo) Manufacturer, Suppliers
Custom High-Voltage Auto Wire Arranger-Winder (Precision Servo) Manufacturer, Suppliers
Custom High-Voltage Auto Wire Arranger-Winder (Precision Servo) Manufacturer, Suppliers
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Custom High-Voltage Auto Wire Arranger-Winder (Precision Servo) Manufacturer, Suppliers
Custom High-Voltage Auto Wire Arranger-Winder (Precision Servo) Manufacturer, Suppliers

Custom High-Voltage Auto Wire Arranger-Winder (Precision Servo) Manufacturer, Suppliers

This full-automatic high-voltage wire arranging & winding machine adopts precision servo control for stable operation. It supports multi-spec wire adaptation, suiting diverse industrial needs. With intelligent wire arrangement, it avoids lamination and ensures high winding accuracy. Equipped with real-time monitoring, it prevents wire breakage. Industrial-grade design guarantees high efficiency, ideal for mass production of high-voltage coils, boosting productivity and qualification rates.

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Product Description

Product Specification

Code SH-600 SH-800 SH-1000
Coil height ≤ 600mm ≤ 800mm ≤ 1000mm
Coil outer diameter 80-500mm 80-600mm 80-800mm
Main axis rotating speed 0-375r/min 0-220r/min 0-220r/min
Speed adjusting method Stepless speed adjust
Working torque ≤ 300.M
Main axis center height 850mm
Main axis loading ≤ 200kg ≤ 300kg ≤ 500kg
Guiding wire specification Round wire：Φ0.3-Φ3mm Flat wire：≤ 3*12mm
Wire cabling precision 0.01mm
Main axis size 50*50*800mm (90*50*800mm) 50*50*1000mm (90*50*1000mm) 50*50*1200mm (90*50*1200mm)

Key Advantages

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1. Precise Operation: Adopts precision servo control to ensure stable wire arranging and winding, avoiding offset and maintaining high processing accuracy.
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2. Strong Adaptability: Supports multi-spec wire adaptation, compatible with different types and sizes of wires, meeting diverse industrial production needs.
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3. Intelligent Protection: Equipped with real-time monitoring function, it can promptly detect abnormal conditions (such as wire breakage) and trigger protection mechanisms to reduce material waste and equipment damage.
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4. High Efficiency: Industrial-grade design enables continuous and efficient operation, suitable for mass production of high-voltage coils, significantly improving production efficiency compared to manual or semi-automatic equipment.
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5. Quality Assurance: Stable performance and precise control help improve the qualification rate of finished products, reducing rework and ensuring consistent product quality.

Product Display

High-Voltage Auto Wire 1
High-Voltage Auto Wire 2
High-Voltage Auto Wire 3
High-Voltage Auto Wire 4
High-Voltage Auto Wire 5

Industrial Applications

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1. Power Transformer Industry: Used for winding high-voltage coils (such as primary coils of power transformers) – its precise and stable tension control ensure coil insulation performance and electrical conductivity.
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2. High-Voltage Inductor Manufacturing: Applied to produce high-voltage inductors for power electronic converters and medical high-frequency equipment, adapting to both thin and thick enameled wires.
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3. New Energy Equipment Field: Suitable for winding high-voltage components in photovoltaic inverters, battery management systems (BMS), and wind power converter reactors.
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4. High-Voltage Electrical Appliance Production: Used in manufacturing high-voltage contactors, voltage regulators, and surge protectors, ensuring uniform winding for enhanced safety.
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5. Special Electrical Equipment Sector: Applied to winding coils for industrial high-frequency heaters, medical X-ray machines, and aerospace high-voltage power supplies.

Frequently Asked Questions

What is the maximum coil height these machines can handle?
Depending on the model, the machine can handle maximum coil heights of 600mm (SH-600), 800mm (SH-800), or 1000mm (SH-1000).
What types of wire can be used with this equipment?
The equipment is compatible with both round wires (Φ0.3-Φ3mm) and flat wires (up to 3*12mm), supporting a wide range of industrial applications.
How precise is the wire cabling process?
The machine features a wire cabling precision of 0.01mm, ensuring highly stable and accurate winding for high-voltage components.
Does the machine have safety features for wire breakage?
Yes, it is equipped with an intelligent real-time monitoring function that detects abnormal conditions like wire breakage and triggers immediate protection mechanisms.
Can the winding speed be adjusted?
Yes, the machine uses a stepless speed adjustment method, allowing the main axis rotating speed to be tuned from 0 up to 375 r/min (depending on the model).
Is this machine suitable for heavy-duty coils?
Absolutely. The SH-1000 model can support a maximum main axis loading of up to 500kg, making it ideal for heavy industrial power transformers.

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