Cheap Precision Wire-Arranging High & Low Voltage Horizontal Winding Machine Supplier, Product

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Cheap Precision Wire-Arranging High & Low Voltage Horizontal Winding Machine Supplier, Product

This High & Low Voltage Horizontal Winding Machine is a core device for transformer coil manufacturing. It fits low-voltage (â‰¤10kV) and high-voltage (110kV-500kV) coils, with a horizontal structure ensuring stable winding of large-diameter coils. Featuring precise wire arrangement (error â‰¤0.1mm) and auto tension control (5-5000N), it adapts to pancake/layer processes, boosting efficiency and coil quality for medium-small transformers.

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Product Description

Product Specification

Code	SH-0.5T	SH-1T	SH-2T	SH-3T	SH-5T	SH-10T
Max. Loading	0.5T	1T	2T	3T	5T	10T
Main axis rotating speed	0-240r/min	0-150r/min	0-90r/min	0-60r/min	0-20r/min	0-10r/min
Speed adjusting method	Stepless speed adjust
Main axis center height	850mm	850mm	1000mm	1100mm	1300mm	1400mm
Max. distance (Main to End)	1200mm	1500mm	2000mm	2500mm	3000mm	3500mm
End seat moving stroke	0-600m	0-750m	0-1000m	0-1200m	0-1500m	0-1500m
Main axis power	3kw	4kw	5.5kw	7.5kw	11kw	15kw

Key Advantages

1. Load-Bearing Stability Integrated rigid base design supports 1,000 kg to 25+ tons. Horizontal layout avoids radial runout (≤0.1 mm) for precision winding of heavy workpieces.

2. Full Compatibility Covers low-voltage (≤10 kV) to high-voltage (110 kV–500 kV) coils. Handles round wires, flat wires, and transposed conductors with modular tension adjustment.

3. High-Precision Arrangement Servo motor and ball screw drive achieve 0.01 mm precision. Tight turn-to-turn arrangement (gap ≤0.1 mm) reduces eddy current loss.

4. Automated Efficiency Touchscreen HMI + PLC system stores 30+ process sets. Integrated "pay-off – winding – insulation" production increases efficiency 5x over manual methods.

5. Flexible Process Adaptability Perfect for layer and pancake winding. Supports 2–4 wire parallel winding with independent tension control for balanced forces.

6. Safety & Consistency Features hard-tooth gear transmission (noise ≤70 dB), tension alarms, wire breakage detection, and real-time fault blocking.

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Industry Applications

Power Transformer Coils (Core Scenario)

Ideal for high-voltage pancake coils (110 kV–500 kV) and large-capacity low-voltage coils. Supports heavy loads up to 25 tons with diameters up to 3500 mm. Precision arrangement ensures gaps ≤0.1 mm, significantly reducing eddy current loss.

Distribution Transformer Coils

Suitable for 10 kV/0.4 kV models. Compatible with 0.3–3 mm enameled round wires and flat wires. Mass production efficiency is 5x higher than manual winding with turn errors within ±1 turn.

Dry-Type Transformer Coils

Perfect for SCB-series epoxy-cast coils (10 kV–35 kV). Radial pneumatic pressing ensures tightness to avoid air bubbles during casting, while cross-section flatness is maintained within 0.5 mm/m.

Special Transformer Coils

Used for rectifier and traction transformers. Supports segmented winding of diverse wire specifications and low-speed precision winding for flat wires to ensure a perfect fit between coils and iron cores.

Frequently Asked Questions

Q1: What is the maximum weight capacity of these winding machines?

The machines offer a versatile load capacity ranging from 1,000 kg (SH-0.5T) to over 25 tons (SH-10T), providing stable support for large-diameter power transformer coils.

Q2: What types of wires can be used with this equipment?

The system is compatible with round wires (0.3 mm–3 mm diameter), flat wires (up to 3×12 mm cross-section), and various transposed conductors.

Q3: How accurate is the wire arrangement and turn counting?

The wire arrangement precision reaches 0.01 mm level, and the PLC-controlled turn counter has a maximum setting of 99,999.9 turns with an error margin of ≤±1 turn.

Q4: Does the machine support automated production?

Yes, it features a touchscreen HMI + PLC control system that can store over 30 sets of process parameters and can link with tension pay-off stands for integrated production.

Q5: How does the machine handle different coil gravity issues?

The horizontal layout distributes the gravity of heavy coils effectively, preventing radial runout and iron core deformation, which is common in vertical winding machines.

Q6: What safety features are integrated into the system?

It includes an electromagnetic brake device for spindle locking, tension deviation alarms (auto-shutdown at >±3%), wire breakage detection, and overload protection.

Product Detail

Cheap Precision Wire-Arranging High & Low Voltage Horizontal Winding Machine Supplier, Product